JOURNAL OF CATALYSIS 179, 28–35 (1998)
ARTICLE NO. CA982209
Dehydrogenative Coupling of Methane Catalyzed by Platinum-Added
Sulfated Zirconia and Characterization of the Catalyst Surface
Tadahiro Kurosaka, Hiromi Matsuhashi, and Kazushi Arata1
Department of Science, Hokkaido University of Education, Hachiman-cho 1-2, Hakodate, Japan 040-8567
Received December 2, 1997; revised June 15, 1998; accepted June 15, 1998
Work in our laboratory has demonstrated that on the
oxide surfaces of Fe, Ti, Zr, Hf, Sn, Si, and Al superacids
with an acid stronger than that of 100% H2SO4 are gener-
ated by addition of the sulfate species. Solid acids with an
acid strength of up to the Hammett acidity function Ho be-
low ꢁ16.04 were synthesized by adsorbing sulfate ion onto
the amorphous oxides followed by calcination in air above
500ꢀC (10–12). The superacids were active in a heteroge-
neous system for reactions of hydrocarbons such as butanes
and pentanes.
We have also demonstrated that impregnation of the sul-
fated zirconia (SO4/ZrO2) with Fe, as well as noble metals
such as Pt and Pd, leads to pronounced activity for the re-
action of butane to isobutane, much more active than the
SO4/ZrO2 and the highest in acidity among the superacids
prepared by the addition of sulfate ion to metal oxides, the
Pt concentration being 7–8 wt% ; the catalyst with Pt was
highest in activity for the reaction, more active than any
solid catalyst yet reported (13–15).
We also studied the zirconia-based catalysts for the re-
action of methane; sodium doped ZrO2 was found to be
active for the selective formation of C3 hydrocarbons at
the relatively low temperature range, ꢃ600ꢀC (16), and or-
ganic compounds containing oxygen, mainly acetaldehyde,
were formed over SO4/ZrO2 (17). Following these obser-
vations, application of the noble metal-doped SO4/ZrO2 to
methane activation is now of interest. In the present paper
we report the selective coupling of methane to ethane over
Pt-SO4/ZrO2 without using O2 as the oxidant.
An active and stable catalyst of 3 wt% Pt-added sulfated-zirconia
for the dehydrogenative coupling of methane without oxidant was
obtained by sulfating zirconia gel with 0.5 M H2SO4, followed by
drying, impregnating the sulfated gel with a solution of H2PtCl6,
calcining in air at 600ꢀC, and finally reducing in H2 at 500ꢀC. The
catalyst gave conversion of 0.23%, ca 40% of the equilibrium value,
at 500ꢀC and was steady during the run of 5 h in a flow reactor
(0.5 g catalyst, 10 ml/min methane). The products were ethane and
ethylene in a ratio of 9 : 1; CO2 was negligible. A remarkable loss of
activity was observed with the catalysts sulfated with ammonium
sulfate instead of sulfuric acid. XRD analysis showed that the sul-
fation of zirconia gel with sulfuric acid led to high dispersion of the
Pt matter onto the support; the observations were confirmed by the
amount of CO chemisorbed on the surface Pt atom. The adsorption
measurement of CO showed the ratio of CO/Pt to be 0.09. Using
TG-DTA the sulfur quantity on the catalyst was estimated from a
weight loss at 600–1000ꢀC, caused by decomposition of the sulfate
species, and the ratio of Pt to S was determined to be 1. XPS showed
SO24ꢁ for the S state and 10% of the platinate to be in the metal-
lic state. Measurements of TG-DTA and XPS, in addition to the
CO chemisorption, showed an active site (in the steady state) to be
Pt0-SO4/ZrO2, surrounded by 10 times platinate-SO4/ZrO2 with var-
ious oxidation numbers of Pt except 0, whose species protect the ac-
tive one from aggregation. The turnover frequencies were estimated
to be 0.18 minꢁ1
.
ꢂ 1998 Academic Press
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INTRODUCTION
The partial oxidation of methane to form C2 and higher
hydrocarbons is an alternative to petrochemical feedstocks.
A number of catalytic systems that show methane conver-
sions and C2 hydrocarbon selectivities have been reported
(1–6), several reviews being also found (7–9). The mecha-
nism for this reaction is believed to initiate the homolytic
cleavage of a C-H bond, resulting in the formation of CH3
radicals which undergo coupling to form ethane; therefore
hydrogen atom abstraction becomes a critical step in the
activation process. The reaction usually needs high temper-
atures, more than 700ꢀC.
EXPERIMENTAL
First zirconia gel was obtained by hydrolyzing ZrOCl2
with aqueous ammonia to pH 8 at a temperature of 50–
60ꢀC; aqueous ammonia solution (25% , ꢄ15 ml) was added
dropwise with stirring into 25 g of ZrOCl2 ꢅ 8H2O dissolved
in 500 ml of distilled hot water, followed by keeping the
precipitated solution in a water bath warmed at 50–60ꢀC
for 6 h, washing the precipitate 2–3 times with 250 ml
of hot water for each, and drying at 110ꢀC for a yield
of 10 g.
1 Corresponding author.
0021-9517/98 $25.00
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Copyright ꢂ 1998 by Academic Press
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