Organic Process Research & Development
Article
software to obtain a quantitative relation between the responses
and the process variables.
Effect of Process Conditions on the ee of 1. The ee of 1
is a strong function of the temperature. Highest ee values were
obtained at 30 °C (67−73%, see Table 3). At a reaction
temperature of 90 °C (Table 3, entry 1 and 2) the ee was
negligible. A verification experiment was performed with the
other enantiomer (S,R) of Josiphos ligand L1 at 30 °C. In this
case, the opposite enantiomer of 1 was obtained with an ee of
6
7%, which is within the experimental error. The GC chroma-
tograms for both experiments are given in Figure 3.
The effect of the process conditions on the ee was quantified
using statistical modelling. It was found that only the tem-
perature and neither the hydrogen nor the CO partial pressure
has a significant effect on the ee, leading to the following
relation:
Figure 2. Schematic representation of the reactor setup.
the Design Expert 7 software package. Responses are modeled
using standard expressions (eq 2):
ee = 103 − 1.14 × T
(4)
Clearly a low temperature has a positive effect on product ee. A
parity plot for the predicted and experimental ee values using this
equation is given in Figure 4, indicating that agreement between
2
y = b + ∑ b x + ∑ b x + ∑ ∑ b x x
0
i i
ii i
jk i k
i
j
k
(2)
2
model and experimental data is good (adjusted R : 0.973).
Selectivity for 4-Methyl-5-decanone (SMD) as a
Function of Process Conditions. Statistical modeling of
the data reveals that the SMD is a function of both the reaction
temperature and the partial CO pressure (eq 5). The effect of
hydrogen pressure is not significant.
Here, i = A to C, j = A to C, and k = A to C with A, B, C
representing the independent variables; bi, bii, and bjk are the
regression coefficients which are obtained by statistical analyses of
the data. Significant factors were selected on the basis of their p
value in the ANOVA analyses. Factors with a p value lower than
0
.05 are regarded as significant and included in the response model.
S
= − 13 + 0.81 × T − 0.90 × PCO
(5)
MD
Backward elimination was applied to eliminate all statistically
insignificant terms. After each elimination step, a new ANOVA table
was generated to select the subsequent nonsignificant factor.
Thus, low partial CO pressures and higher reaction temper-
atures have a positive effect on SMD. This is also illustrated in
Figure 5, where the SMD is provided as a function of the CO
pressure and the reaction temperature. The highest selectivity
60 mol %) was obtained at a temperature of 90 °C and a
PCO of 5 bar.
RESULTS
■
(
Experimental Window and Approach. A total of 10 ex-
periments was carried at different process conditions (tempera-
ture and partial CO and hydrogen pressure) using an in situ
Agreement between the model data and experimental data is
adequate (adjusted R : 0.910), as is also illustrated by the parity
2
formed Pd-catalyst based on Pd(OAc) , Josiphos ligand L1 and
HOTf as the acid component in dichloromethane. The experi-
mental ranges for the independent variables are given in Table 2.
2
plot given in Figure 6. Evidently, it is desired to identify those
process conditions that lead to 1 with a high product selectivity
and enantioselectivity. Unfortunately, these conditions appear
to be conflicting. The highest ee is obtained at low temperature,
whereas the highest selectivity to 1 is observed at the highest
temperature in the range.
Table 2. Experimental ranges for the hydro-acylation of
1
-pentene
Chemoselectivity vs Process Conditions. The SMD
is a function of both the chemo- and regioselectivity of the
hydro-acylation reaction. To gain insight in the extent to which
the two factors influence the SMD, the effect of process conditions
on the chemo- and regioselectivity were evaluated separately.
The highest chemoselectivity with respect to saturated
monoketones was obtained at 90 °C (Table 3, entry 2: 83%
saturated monoketones). The major byproduct are enones
lowest value
highest value
T (°C)
PCO (bar)
PH2 (bar)
30
90
2.5
17.5
30
105
For all experiments, a fixed Pd intake was applied and the
substrate to catalyst ratio was set at 910 (about 0.1 mol %). For
each experiment, the olefin conversion, product distribution
and the ee of the desired 4-methyl-5-decanone (1) was deter-
mined and the results are given in Table 3. Here, the selectivity
for 1 (SMD, mol %) is defined as follows:
(
(
4, 2−37 mol %), diketones (5, 2−32 mol %) and olefin dimers
6, 0−80 mol %) and trimers (7, 0−17 mol %). Aldehydes (8)
and/or alcohols (9) formation by hydroformylation was ob-
served for only two experiments (maximum 2 mol %). The
1
-pentene dimers and trimers (Scheme 3) are monounsaturated
S
= (amount of saturated monoketones (1 + 2 + 3))
MD
(
GC−MS) though the position of the double bond and the
×
(fraction of (1) in saturated monoketones)
extent of branching could not be established.
C
1
The effect of process conditions on the desired saturated
monoketone fraction in the product mixture is best described
by the following relation (adjusted R : 0.880):
=
∑
C
all products
(3)
2
The responses (ee, conversion, SMD, chemo- and regioselectivity)
at different process conditions were analysed using statistical
F
= − 13 + 1.08 × T − 0.65 × PCO
(6)
sat.MK
4
03
dx.doi.org/10.1021/op100342v | Org. Process Res. Dev. 2012, 16, 400−408