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the cost of enzyme has been reduced in recent years due to
increase in productivity. It has been reported that presence of free
glycerol forms the coat over enzyme surface which slowdown
reaction rate due to inhibition of mass transfer between enzymes
and substrate. To overcome this problem Lee et al. used silica gel
as glycerol reservoir for synthesis of glycerol carbonate using
Novozym 435 in the solvent free medium which reports 74% con-
version after 48 h [22]. Hence to accelerate the reaction rate there
is a need to select proper technique which reduces the effect of free
glycerol. Use of proper solvent which dissolves glycerol and also
act as a favorable medium for enzyme catalyzed reactions is one
of the ways to tackle this problem. Tert-butyl alcohol was reported
as favorable and non-toxic medium for biocatalytic reactions [23].
Among newly reported techniques ultrasonic irradiation has the
potential for process intensification based on the cavitation phe-
nomenon. The liquid medium under ultrasonic irradiations, form
small bubbles which grow during multiple cycles of compression
and rarefaction of sound waves which undergoes sudden expan-
sion and then collapse violently to produce tremendous amount
of local heat and pressure which are responsible for the higher
mass transfer and reaction rate [24]. Hence, to overcome the draw-
backs of the conventional stirring method, ultrasonic irradiation is
considered as green methodology due to its high efficiency, mild
reaction conditions and no side reactions. Although ultrasound
can be used for process intensification of enzyme catalyzed reac-
tion, limited papers are available for its application to enhance
enzyme catalyzed reaction [25–29].
according to the maximum efficiency of ultrasonic irradiation as
described by the previous literature [30].
In a 50 mL baffle glass reactor, glycerol (99%) (0.92 g, 10 mmol)
and DMC (0.91 g, 10 mmol) were dissolved in tert-butyl alcohol
and made the total volume up to 20 mL. Novozym 435 (0.5 g)
was then added as biocatalyst along with molecular sieves (2 g)
which acts as scavenger for methanol. By considering the addition
of enzyme as starting time of the reaction, samples (200 lL) were
taken periodically at 20 min time interval. The progress of reaction
was evaluated using GC analysis. Reactions were performed at var-
ious temperatures ranging from 40 °C to 70 °C for 5 h. The fre-
quency of ultrasonic bath was 25 kHz and the duty cycle selected
was 50% (10 min ON 10 min OFF).
2.3. Analytical method
2.3.1. Gas chromatography
The conversion of glycerol to GlyC was analyzed using gas chro-
matography (Chemito GC 8610) equipped with flame ionization
detector (FID), a packed column OV-17 (1/8’’ diameter, 3 m length)
and nitrogen as carrier gas at the rate of 30 mL/min, air and hydro-
gen was used at the flow rate of 300 mL/min and 30 mL/min
respectively. Sample was injected at 70 °C which was kept constant
for 1 min and it rises up to 300 °C at the rate of 17 °C/min. Both
injector and detector are kept at constant temperature of 320 °C.
200
centrifuged at 8000 rpm for 5 min using micro centrifuge and
L supernatant liquid was directly used for injection in the col-
umn for GC analysis. The progress of the reaction was monitored
using internal standard method with 500 L n-decane previously
lL samples were periodically taken from the reaction course,
This work describes the effect of ultrasound on the synthesis of
GlyC by transesterification of glycerol and DMC using lipase
(Novozym 435) as catalyst and tert-butyl alcohol as nontoxic
solvent in a batch reactor. To explore the effect of ultrasonic irradi-
ation on synthesis of GlyC using lipase as catalyst, various param-
eters such as effect of power, duty cycle, molar ratios of substrate,
temperature, catalyst loading etc. were studied and the analysis
was carried out using gas chromatography (GC).
2
l
l
added in the reaction mixture as the internal standard to calculate
the relative response of the detector towards the analyte and the
standard.
2.3.2. Esterification activity
The enzymatic activity of Novozym 435 was determined by the
procedure reported by Gharat et al. [31]. The activity was evalu-
ated using esterification reaction between oleic acid and n-butanol
at the molar ratio 1:3 in 3 mL iso-octane, 0.05 mL DI water, and
200 mg of enzyme was added in the reaction mixture, the flask
was shaken at 250 rpm for 30 min at 30 °C. The reaction was
stopped by adding 10 mL of methanol and immediately titrated
with 0.05 M NaOH using phenolphthalein as indicator [31]. The
esterification activity was determined by following equation:
2. Materials and methods
2.1. Materials
Novozym 435 (lipase B from Candida antarctica; immobilized on
macro-porous polyacrylic resin beads, bead size 0.3–0.9 mm, bulk
density 0.430 g/cm3) was received as a gift sample from Zytex
India Pvt. Ltd., Mumbai. Glycerol carbonate was received as a gift
sample from Huntsman India Pvt. Ltd., Mumbai. Glycerol AR grade,
tert-butyl alcohol and n-decane were purchased from S D Fine-
Chem. Ltd., Mumbai. All other chemicals such as dimethyl carbon-
ate 99%, acetone, were purchased from Himedia Laboratories Pvt.
Ltd., Mumbai. Molecular sieves 5 Å were purchased from Rarco
chemicals, Mumbai.
V ꢀ M ꢀ 100
Esterification activity ðEaÞ ¼
E ꢀ t
where V – difference between volumes of NaOH required to titrate
blank and samples, M – molarity of NaOH, E – amount of enzyme
(mg) and t – time of reaction (min).
The activity is the amount of product formed or substrate con-
sumed in the reaction mixture under specified conditions of tem-
perature, pH, substrate and enzyme concentrations. One unit of
2.2. Lipase-catalyzed synthesis of glycerol carbonate
enzyme activity is defined as 1 lmol of oleic acid consumed in
the esterification reaction per min per mg lipase.
The transesterification of glycerol and DMC using Novozym as
catalyst under ultrasonic irradiation was carried out in the ultra-
sonic bath (Model 6.5l200 H, Dakshin, India, 4.5 liter capacity) with
the internal dimensions 300 mm ꢀ 150 mm ꢀ 150 mm and four
transducers placed at the bottom of the batch. The reaction was
carried out in 50 mL flat bottom baffled glass reactor (id 4.5 cm)
with 3 blade turbine glass impeller equipped with stirring motor,
reflux condenser and thermometer. The whole assembly was kept
in ultrasonic bath with temperature control of 2 °C having operat-
ing frequency of 25 kHz and 40 kHz with maximum rated power of
200 W. The position of the reactor in the ultrasonic bath was fixed
2.4. Statistical analysis
Statistical analysis is very important to summarize and inter-
pret the obtained data. To analyze the obtained results single factor
ANOVA with Microsoft excel was used. All experimental results
were carried out in triplicate and data is represented as mean SD.
P-value less than 0.05 were considered to be statistically
significant.