W. J. Ebenezer et al. / Tetrahedron Letters 48 (2007) 1641–1643
1643
benefits.8 In contrast, a typical current process for
mono-N-alkyl MPD, for example, is likely to be longer
and could well involve isomer separation and possible
discard of unwanted isomer.8 The conventional process
is thus less economical and on a manufacturing scale
potentially less environmentally attractive. Many
N-alkylated arylenediamines are commercially impor-
tant building blocks in dyestuff applications,9 and are
components of pharmaceuticals.10 The new reaction
may therefore have immediate industrial relevance.11
material was detectable by HPLC (HP1100 chromato-
graph with diode array detector, on a LiChroCart 55-4
Purospher STAR RP-18 endcapped column, eluting with
an acetonitrile–water gradient containing 0.25% di-
cyclohexylamine phosphate). The relatively high molar
proportion of DEC follows the published procedure3a,e
and is convenient for small scale laboratory work. This
may be unrealistic for larger scale synthesis, especially
bulk manufacture, but satisfactory use of much lower
dialkyl carbonate/amine ratios has been reported3c and we
have also observed that the carbonate can be decreased
substantially on scale-up; (b) Demonstration of catalyst
reuse: OPD was methylated with DMC using the general
procedure described above. On completion of the reaction,
the zeolite catalyst was recovered by suction filtration and
washed with methanol. The recovered zeolite was reused,
following the same protocol with fresh OPD and DMC,
with identical results. In three successive cycles of catalyst
recovery and reuse in methylations of OPD there was no
measurable loss of activity or selectivity.
References and notes
1. Carey, J. S.; Laffan, D.; Thomson, C.; Williams, M. T.
Org. Biomol. Chem. 2006, 4, 2337; See also a statistical
analysis of scaled reactions used in a Pfizer facility:
Dugger, R. W.; Ragan, J. A.; Ripin, D. H. B. Org. Proc.
Res. Dev. 2005, 9, 253.
6. Fu, Y.; Baba, T.; Ono, Y. J. Catal. 2001, 197, 91.
7. Brown, H. C.; Nelson, K. L. J. Am. Chem. Soc. 1953, 75,
24.
2. Nacario, R.; Kotakonda, S.; Fouchard, D. M. D.;
Tillekeratne, L. M. V.; Hudson, R. A. Org. Lett. 2005,
7, 471, and references cited therein. These authors provide
a recent overview of approaches to the N-alkylation
question, and compare their new N-alkylation procedure
based on alkylnitriles with other methods generally
requiring harsher conditions; For a related approach see:
Sajiki, H.; Ikawa, T.; Hirota, K. Org. Lett. 2004, 6, 4977.
3. (a) Selva, M.; Bomben, A.; Tundo, P. J. Chem. Soc.,
Perkin Trans. 1 1997, 1041; (b) Perosa, A.; Selva, M.;
Tundo, P. Synlett 2000, 272; (c) Selva, M.; Tundo, P.;
Perosa, A. J. Org. Chem. 2001, 66, 677; (d) Selva, M.;
Tundo, P.; Perosa, A. J. Org. Chem. 2002, 67, 9238; (e)
Selva, M.; Tundo, P.; Perosa, A. J. Org. Chem. 2003, 68,
7374.
8. A formal process to mono-N-alkylated MPD based on the
new procedure would likely comprise benzene dinitration,
reduction and N-alkylation. This may be compared with
the conventional alternative starting from N-alkylaniline
(derived formally from benzene by halogenation and
displacement by primary alkylamine, or by nitration,
reduction, alkylation), involving nitration and isomer
separation (implying a possible discard of the p-isomer)
and finally reduction. It is not our intention to provide
environmental audits for these various processes, but
nevertheless
a simple unit operation count suggests
potential environmental and economic benefits would
derive from the new, more direct reaction.
4. The zeolite is currently available for $4/kg and the
carbonates for less than $1.9/kg.
9. Gordon, P. F.; Gregory, P. Organic Chemistry in Colour;
Springer: Berlin, 1987; Zollinger, H. Color Chemistry, 3rd
5. (a) General procedure for alkylations: MPD (3.98 g),
diethyl carbonate (146 mL) and zeolite NaY (3.98 g, pre-
dried at 70 °C in vacuo) were stirred under reflux for 2 h.
HPLC analysis then showed the absence of starting
material and the appearance of only one new component.
The mixture was cooled and filtered. The zeolite was
washed with methanol, and the combined filtrates evap-
orated under reduced pressure to give mono-N-ethyl MPD
(5.0 g; 99%), identified by its 1H NMR spectrum which
indicated also that the material was >99% pure. No other
ed.; VHCA: Zurich and Wiley-VCH: Weinheim, 2003.
¨
10. For example in TF476, a potent gastrin/CCK-B antago-
nist Semple, G.; Ryder, H.; Rooker, D. P.; Batt, A. R.;
Kendrick, D. A.; Szelke, M.; Ohta, M.; Satoh, M.;
Nishida, A.; Akuzawa, S.; Miyata, K. J. Med. Chem.
1997, 40, 331.
11. The material described in this Letter is the subject of
DyStar Patent Application WO2006/013164, priority date
July 29th, 2004.