MeOH,10 or H2, Pd(OH)2, MeOH11) was attempted and
failed. Selective acidic hydrolysis of the N,O-acetal group
in the presence of the tert-butyl ester group was inves-
tigated. It was found that the hydrolysis catalyzed by
Lewis acids such as pTsOH or PPTS in MeOH-H2O led
to some success. The HOAc-THF-H2O system developed
by Nagasaka12 seemed to give the best results. The
optimized ratio of HOAc-THF-H2O was 2:3:1, under
which the N,O-acetal group was hydrolyzed at reflux (80
about -10 °C. A solution of N,O-acetal 7 (157.5 g, 0.775 mol) in
90 mL of anhydrous THF was added dropwise over 30 min at
-10 to 0 °C. The reaction mixture was stirred at the same
temperature for 1 h. Ethyl chloroformate (78.0 mL, 0.815 mol)
was added at -10 to 0 °C over 1.5 h and the reaction mixture
was stirred at -5 to 0 °C for 1.5 h. TLC analysis (50% EtOAc in
hexane) indicated the reaction was complete. tert-Butyl bro-
moacetate (150 mL, 1.015 mol) was added over 30 min at -5 to
5 °C. The cooling bath was removed and the reaction mixture
was stirred at room temperature for 1.5 h. TLC analysis showed
the reaction was complete. The reaction mixture was cooled to
0 °C and quenched with saturated NH4Cl (100 mL). The mixture
was concentrated to dryness and the residue was dissolved with
800 mL of EtOAc. The organic layer was extracted with water
(800 mL). The aqueous layer was extracted with EtOAc (2 ×
300 mL). The combined organic layers were washed with water
(300 mL) and saturated NaCl (300 mL). The organic layer was
concentrated to half and then hexane (700 mL) was added. The
resulting solution was filtered through silica gel (50 g) followed
by rinsing the filter cake with EtOAc (200 mL). Concentration
of the organic layer afforded 323.2 g of crude product 9. The
analytically pure sample of 9 was obtained by column chroma-
tography. 1H NMR (CDCl3, 400 MHz) δ 7.45-7.30 (m, 5H), 6.29
(s, 0.28H), 6.27 (s, 0.72H), 4.31 (m, 3H), 4.12-4.09 (m, 1H), 3.75
(t, J ) 8.62 Hz, 0.78H), 3.62 (t, J ) 7.94 Hz, 0.28H), 3.22 (dd, J
) 7.54, 17.4 Hz, 1H), 3.10 (dd, J ) 7.02, 13.1 Hz, 0.28H), 2.81
(dd, J ) 4.34, 14.2 Hz, 0.74H), 2.68 (dd, J ) 6.14, 17.0 Hz, 1H),
2.47 (dd, J ) 8.07, 14.2 Hz, 0.74H), 1.92 (dd, J ) 7.10, 13.2 Hz,
0.27H), 1.44 (s, 2.64H), 1.40 (s, 6.72H), 1.30 (m, 3H).
1
°C) to give crude alcohol 11 (∼80% assay yield13 by H
NMR). The crude product 11 was used for the next step
without purification.
Formation of mesylate 1 (MsCl, CH2Cl2, 0 °C) pro-
ceeded smoothly: treatment of the crude 1 with MTBE
gave crystalline mesylate 1 in 66% overall yield over two
steps from N,O-acetal 10. High chemical and optical
purities of mesylate 1 (>99% by HPLC, trans:cis ) 99.7:
0.3) were achieved,14 and thus satisfied purity specifica-
tions required for the manufacture of related drug
substances.
In summary, we have developed a practical and
improved synthesis of mesylate 1 in terms of operational
simplicity and cost-effectiveness. The key transforma-
tions involve a highly efficient reaction sequence consist-
ing of ethoxycarbonylation, alkylation, hydrolysis, and
decarboxylation, to produce compound 10. The one-pot
procedure, developed for carboxylation [NaN(TMS)2,
ClCO2Et, 0 °C] followed by direct alkylation (RBr, 0 °C
to room temperature), made significant improvements to
the original protocol by Moloney.5 In comparison with the
early synthesis of 1 (Scheme 1), this process removes the
low-temperature conditions, which is undesired in the
production environment. Also, the higher cost associated
with the Cbz and Tr protecting groups was eliminated
while inexpensive benzaldehyde was used to protect both
the NH and OH functionalities. Therefore, the process
described herein is practical, robust, and cost-effective,
and it has been successfully implemented in the pilot
plant to produce a multikilogram quantity of mesylate
1.
The crude 9 (323.2 g, max 0.775 mol) was dissolved in MeCN
(800 mL). The solution was cooled at 0 °C as aqueous 3 N NaOH
(390 mL, 1.17 mol) was added. The mixture was then stirred at
room temperature overnight (18 h). TLC analysis (25% EtOAc
in hexane) indicated the reaction was complete. The reaction
mixture was concentrated and the residue was dissolved in water
(200 mL). After the aqueous layer was washed with toluene (3
× 150 mL) to remove any organic byproducts, the aqueous layer
was mixed with EtOAc (900 mL) and then cooled to 0 °C.
Concentrated HCl (∼97 mL) was added at the rate to keep the
internal temperature below 5 °C to acidify until pH 2-3. The
layers were separated and the aqueous layer was extracted with
EtOAc (2 × 300 mL). The combined organic layers were washed
with water (2 × 200 mL), dried over MgSO4, and concentrated.
The residue was stripped with toluene (2 × 500 mL) to give
carboxylic acid 5a . 1H NMR (CDCl3, 400 MHz) δ 7.43 (m, 2H),
7.36 (m, 3H), 6.29 (s, 1H), 4.30 (m, 1.37H), 4.15 (m, 0.85H), 3.69
(m, 1H), 3.19 (d, J ) 17.4 Hz, 0.32H), 3.10 (d, J ) 16.4 Hz,
1.36H), 2.74 (m, 1.6H), 2.54 (dd, J ) 7.92, 14.2 Hz, 0.67H), 1.95
Exp er im en ta l Section 15
(m, 0.36H), 1.45 (s, 3.5H), 1.38 (s, 5.48H). Anal. Calcd for C19H23
-
NO6: C, 63.15; H, 6.41; N, 3.88. Found: C, 62.66; H, 6.64; N,
3.98.
(2R,5S)-2-P h en yl-3-oxa -1-a za -bicyclo[3,3,0]octa n e (7) was
prepared according to literature procedure by Thoittiol et al.4a
except the crude product 7 was used directly without any
purification: 146 g (83%). Its 1H NMR spectrum was identical
with those reported.
The above crude 5a was suspended in toluene (800 mL) and
the mixture was heated at reflux for 2 h, which became a clear
solution during this period. After cooling to room temperature,
the reaction mixture was washed with a 1:1 mixture (400 mL)
of saturated NaHCO3 and saturated NaCl and then saturated
NaCl (200 mL). The organic layer was dried over MgSO4 and
concentrated to dryness to afford 234.8 g of crude product 10,
which contained 15.6 wt % of toluene in this product based on
the 1H NMR spectrum. The corrected overall yield was 198.2 g
(87%) from compound 7. This crude product was used directly
(2R,5S,7S)-1-Aza -7-[(ter t-Bu toxyca r bon yl)m eth yl]-3-oxa -
2-p h en ylb icyclo[3,3,0]oct a n -8-on e (10). In
a 5-L round-
bottomed flask equipped with a mechanical stirrer, a solution
of NaN(TMS)2 (1.0 M in THF, 1.705 L, 1.705 mol) was cooled to
(10) Hamada, Y.; Hara, O.; Kawai, A.; Kohno, Y.; Shioiri, T.
Tetrahedron 1991, 47, 8635.
(11) The C-O bond was cleaved and the corresponding N-benzyl
product was obtained.
25
for the next step without any purification. Mp 72-73 °C. [R]D
+156.4° (c )1, MeOH). 1H NMR (CDCl3, 400 MHz) δ 7.43 (m,
2H), 7.32 (m, 3H), 6.30 (s, 1H), 4.22 (dd, J ) 6.44, 7.96 Hz, 1H),
4.04 (m, 1H), 3.41 (t, J ) 9.16 Hz, 1H), 3.00 (m, 1H), 2.80 (dd,
J ) 3.88, 16.24 Hz, 1H), 2.48 (dd, J ) 10.0, 16.2 Hz, 1H), 2.26
(m, 1H), 2.10 (m, 1H), 1.42 (s, 9H). 13C NMR (CDCl3, 100 MHz)
δ 179.8, 170.6, 138.8, 128.5, 125.8, 87.6, 70.6, 57.0, 40.8, 37.6,
28.0, 27.1. Anal. Calcd for C18H23NO4: C, 68.12; H, 7.30; N, 4.41.
Found: C, 67.95; H, 7.24; N, 4.31.
(12) (a) Nagasaka, T.; Imai, T. Heterocycles 1995, 41, 1927. (b)
Nagasaka, T.; Imai, T. Chem. Pharm. Bull. 1995, 43, 1081.
(13) 1H NMR spectrum of crude 11 revealed that ∼5% starting
material 10 remained intact as well as some unidentified side-products.
(14) The chemical purity of 1 was determined by HPLC. Column:
Inertsil ODS-2, 5 µm (150 × 4.6 mm). Temperature: 40 °C. Mobile
phase: aq 0.1% H3PO4/MeCN (85:15). Flow rate: 1.2 mL/min. Detec-
tion: 201 nm. Retention time: 24.39 min (trans-1), 27.55 min (cis-1).
The optical purity of 1 was determined by the 1H NMR of the
corresponding Mosher ester of 11 derived from both (5S)- and (5R)-2.
(15) For general procedures, see: Yee, N. K.; Nummy, L. J .; Byrne,
D. P.; Smith, L. L.; Roth, G. P. J . Org. Chem. 1998, 63, 326
(3S,5S)-3-[(ter t-Bu tyloxyca r bon yl)m eth yl]-5-[(m eth a n e-
su lfon yloxy)m eth yl]-2-p yr r olid in on e (1). A solution of the
above crude 10 (50 g, ∼85% purity, 134 mmol) in HOAc (100
mL), THF (150 mL), and water (50 mL) was heated at reflux
8690 J . Org. Chem., Vol. 67, No. 24, 2002