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S. Sobhani et al. / Applied Catalysis A: General 454 (2013) 145–151
mixture was refluxed for 18 h. The solid material was then filtered,
washed with water, methanol, CH2Cl2 and dried at room temper-
ature in vacuum to afford nano ␥-Fe2O3-pyridine based catalyst
1.
2.2. Back titration analysis of catalyst 1
Scheme 1. ␥-Fe2O3-pyridine based catalyst 1.
HCl solution (10 mL, 0.1 M) was added to the catalyst (100 mg) in
an Erlenmeyer flask. Excess amount of the acid was neutralized by
addition of NaOH solution (0.1 M) to the equivalence point of titra-
tion. The required volume of NaOH to this point was 9.76 mL. The
amount of pyridine functionalized on ␥-Fe2O3@SiO2 is evaluated
economical and promising for industrial applications. It is also typ-
ically more effective than filtration or centrifugation as it prevents
loss of the catalyst.
to be 0.24 mmol g−1
.
Pyridine is a well-known liquid organic base, which is used as an
homogeneous reaction mixtures requires neutralization by acidic
conditions which lead to worthless pyridinium salts. The best way
to avoid the harmful effect of acidic work-up is supporting pyri-
pyridine and eliminates the unpleasant fish-like odor of pyridine.
Due to the importance of the synthesis of supported pyridine
on the solid surface and characteristic properties of nano magnetic
iron oxides as supporting material, in this paper, we have synthe-
sized nano ␥-Fe2O3-pyridine based catalyst 1 (Scheme 1) as a new
odorless pyridine based catalyst. We have also used it as a magnet-
ically recyclable heterogeneous basic catalyst for the synthesis of
-phosphonomalonates via Michael addition of dialkyl phosphites
to ␣,-unsaturated malonates.
2.3. General procedure for Michael addition of diethyl phosphite
to ˛,ˇ-unsaturated malonates catalyzed by nano
ꢀ-Fe2O3-pyridine based catalyst 1
Catalyst 1 (5 mol%) was added to a mixture of ␣,-unsaturated
malonate (5 mmol) and diethyl phosphite (10 mmol). The mixture
was stirred at 70 ◦C for the appropriate time (Table 2). The cat-
alyst was separated by a magnetic bar from the cooled mixture,
washed with EtOH, dried 30 min at 110 ◦C and reused for a consec-
utive run under the same reaction conditions. Evaporation of the
solvent of the remaining solution under reduced pressure gave the
crude products. The pure products (2–18, Table 2) were isolated by
chromatography on silica gel eluted with n-hexane:EtOAc (1:2).
2.4. Typical procedure for the use of nano ꢀ-Fe2O3-pyridine
based catalyst 1 in multiple sequential synthesis of
ˇ-phosphonomalonate 2
2. Experimental
2.1. Large scale synthesis of nano ꢀ-Fe2O3-pyridine based
catalyst 1
Catalyst 1 (5 mol%) was added to a mixture of benzyliden-
malononitrile (5 mmol) and diethyl phosphite (10 mmol). The
mixture was stirred at 70 ◦C for 1 h. New samples of benzyliden-
emalononitrile (5 mmol) and diethyl phosphite (10 mmol) were
added to the reaction mixture (ten times) and each time the reac-
tion mixture was stirred at 70 ◦C for 1 h. After separation of the
catalyst from the cooled mixture by a magnetic bar, the solvent
was evaporated to give a crude product. The pure product 2 was
isolated in 83% yield by chromatography on silica gel eluted with
n-hexane:EtOAc (1:2).
The ␥-Fe2O3 nanoparticles were synthesized by a reported
chemical co-precipitation technique of ferric and ferrous ions
in alkali solution with minor modifications [24–26]. FeCl2·4H2O
(3.68 g) and FeCl3·6H2O (10 g) were dissolved in deionized
water (300 mL) under Ar atmosphere at room temperature. A
NH4OH solution (25%, 100 mL) was then added drop wise (drop
rate = 1 mL min−1) to the stirring mixture at room temperature
to reach the reaction pH to 11. The resulting black dispersion
was continuously stirred for 1 h at room temperature and then
heated to reflux for 1 h to yield a brown dispersion. The mag-
netic nanoparticles were then purified by a repeated centrifugation
(1730–3461 g, 20 min), decantation, and redispersion cycle 3 times.
The as-synthesized sample was heated in air at 2 ◦C min−1 up to
200 ◦C and then kept in the furnace for 3 h to give a reddish-brown
powder.
Concentrated solution of ammonia was then added to the dis-
persed ␥-Fe2O3 nanoparticles (8.5%, w/w, 20 mL) in methanol
(80 mL) and the resulting mixture was stirred at 40 ◦C for 30 min.
Subsequently, tetraethyl orthosilicate (TEOS, 1.0 mL) was charged
to the reaction vessel, and the mixture was continuously stirred at
40 ◦C for 24 h. The silica-coated nanoparticles (␥-Fe2O3@SiO2) were
collected by a permanent magnet, followed by washing 3 times
with EtOH and diethyl ether and dried at 100 ◦C in vacuum for 24 h.
A mixture of ␥-Fe2O3@SiO2 (2 g) in toluene (40 mL) was soni-
cated for 30 min. 3-Mercaptopropyl trimethoxysilane (0.5 mL) was
added to the dispersed ␥-Fe2O3@SiO2 in toluene and slowly heated
to 105 ◦C and stirred at this temperature for 20 h. The resulting
mercapto-functionalized ␥-Fe2O3@SiO2 was separated by an exter-
nal magnet and washed 3 times with methanol, ethanol and CH2Cl2
and dried under vacuum. 3-(Chloromethyl)pyridine hydrochloride
(0.15 g) and triethylamine (0.13 mL) were added to mercapto-
functionalized ␥-Fe2O3@SiO2 (1.7 g) in dry toluene (15 mL), and the
3. Results and discussion
3.1. Synthesis of nano ꢀ-Fe2O3-pyridine based catalyst 1
At first, ␥-Fe2O3 NPs were synthesized by a chemical co-
precipitation technique of ferric and ferrous ions in alkali solution
[24–26]. Fig. 1 shows the XRD pattern of ␥-Fe2O3 NPs. Diffraction
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peaks at around 2ꢁ = 30.4 , 35.8 , 43.6 , 53.7 , 57.6◦, 63.2 cor-
responding to the (2 2 0), (3 1 1), (4 0 0), (4 2 2), (5 1 1) and (4 4 0)
are readily recognized from the XRD pattern. The observed diffrac-
tion peaks agree with the cubic structure of maghemite (JCPDS
file No 04-0755) with a unit cell dimension of 0.835 nm and the
space group of P4132 (213). The average crystallite size was cal-
culated to be 13.1 nm using the Scherrer equation in which K = 0.9
and ꢂ = 0.154 nm.
Ultimately, sonication of ␥-Fe2O3 NPs suspension in an alka-
line solution of tetraethyl orthosilicate (TEOS) caused coating of
the magnetic cores with silica shells. The outer shell of silica not
only improves the dispersibility but also provides suitable sites
(Si-OH groups) for further surface functionalization. The result-
ing silica-coated ␥-Fe2O3 NPs (␥-Fe2O3@SiO2) were then allowed
to react with an appropriate concentration of 3-mercaptopropyl
trimethoxysilane to give mercapto-functionalized silica-coated