56
the electrolytic reduction of aqueous or aqueous-alcoholic sulfu-
erate yields. A vapour-phase catalytic process has been patented
for oxidation 2-butene to MA, followed by hydrogenation to SA in
good yield [31]. The oxidation of furfural to SA using Na2MoO4 [32],
of SA from furfural involving formation of FA using NaClO3 and
V2O5 in water at 368 K followed by the reduction of FA with Pd/C
in an autoclave (433 K, 13 MPa), affording SA in 46.6% overall yield
[17,36]. Although industrialized methods [37] have been proposed
in good yield, their practicability is limited by several factors: the
requirement of a supporting electrolyte in the electrochemical cell,
need for costly and hazardous reagents, and separation of elec-
concerns.
synthesized in the laboratory according to the previous literature
2.2. General procedure for oxidation
2.2.1. General procedure for oxidation of furfural, HMF, FuA and
FDCA
Furfural, HMF, FuA and FDCA oxidation were carried out in a
Schlenk glass tube attached with a reflux condenser. In each reac-
tion solid acid and/or solid base catalyst(s) and reactants were
loaded in the reactor followed by the addition of 30% H2O2 oxidant
and water solvent. The reaction was performed with stirring under
atmospheric pressure at a range of temperatures. After the reac-
tion, the resultant reaction mixture were diluted 10–20 times with
water and the catalyst was filtered off using Millex®-LG 0.20 m.
The recovered catalyst was washed by 50 mL of water, and dried
in vacuo at room temperature before further reuses.
2.2.2. Isolation of SA for the case of furfural
SA obtained by the oxidation of furfural was isolated by simple
crystallization technique after evaporating water from the reaction
mixture using rotary evaporator. The removal of water (bp. 373 K)
under reduced pressure at 328 K also removed the impurities of MA
(bp. 408 K) and formic acid (bp. 373.8 K), confirmed by TLC and pH
of the evaporated solution. The slurry obtained after evaporation
was dissolved in small volume of water and filtered, followed by
cooling the solution in refrigerator overnight to afford pure SA as
white crystalline solid after drying in vacuo for 48 h. 1H NMR (D2O,
The oxidation reactions of furans by H2O2 have been widely
investigated [38–40]. For instance, the oxidation of furfural to
MA [41], fumaric acid (FA) [17] or furan-2(5H)-one [42] had been
extensively reported. The oxidation of HMF with molecular oxy-
gen serves 2,5-diformylfuran (DFF) [43] and FDCA [13] in the
presence of noble metals. Fructose is converted into levulinic
tion of other furan derivatives using H2O2 is well summarized
by Badovskaya and Povarova [45]. However, the oxidation of two
acid derivatives of furan, FuA and FDCA, has never been reported.
The formation of oxoglutarate had been found in the literature
using pseudomonas species on FuA [46]. An effective methodol-
ogy of producing commodity chemicals in an environmentally
benign process involves the replacement of homogeneous cata-
lyst by a combination of resins supported sulfonic acid and H2O2
pair. The efficiency of those pairs in a wide variety of oxida-
tion of organic compounds was reported by various researchers
was generally found to be superior to those of the conventional
in good yields and high purity using Amberlyst-15, solid acid
catalyst in the presence of H2O2 [48]. Amberlyst-15 is a macro-
reticular sulfonated polystyrene-based ion-exchange resin with
20% divinylbenzene and acidic sulphonic groups [49]. In this paper,
we extended this catalytic system to oxidation of various furan
compounds including furfural, HMF, FuA and FDCA to the SA and/or
2-oxoglutaric acid (OGA), and the reaction pathway has been pro-
posed.
400 MHz): ı 2.60 ppm (s, 4H, CH2
28.84 ppm ( CH2 ), 177.12 ppm (C O).
)
13C NMR (D2O, 400 MHz): ı
2.3. Analytical procedures
2.3.1. HPLC analysis
The filtrate was analyzed by high performance liquid chro-
matography (HPLC, WATERS 600) using an Aminex HPX-87H
column from Bio-Rad Laboratories, Inc. attached to a RI detec-
tor. The column was run at 0.5 mL min−1 at 323 K with 10 mM
H2SO4 aq. as the mobile phase. The conversion and selectiv-
ity were determined with a calibration curve method. The HPLC
retention time for each compounds was observed as 10.9 min for
OGA, 11.5 min for MA, 14.7 min for SA, 17.4 min for formic acid,
18.3 min for FA, 35.4 min for Furan-2(5H)-one, 39.2 min for HMF,
39.5 min for FuA and 58.8 min for furfural. These products were
also confirmed by NMR analysis comparing with those of authentic
samples.
Conversions of all substrates were calculated by using
the following formulae: [{(substrateinput − substrateremained)/
substrateinput} × 100], whereas the product yield was calculated
by [(productdetected/substrateinput) × 100] with the HPLC analysis.
2. Experimental
3. Results and discussion
2.1. Materials
3.1. Oxidation of furfural by solid acid catalyst and H2O2 oxidant
Nafion NR50, Nafion SAC13, Amberlyst-15, FuA and HMF were
cured from Acros Organics and Tokyo Chemical Industry Co., Ltd.,
respectively. ZrO2, conc. H2SO4, conc. HCl and p-toluenesulphonic
acid (p-TsOH) and 2,6-di-tert-butyl-p-cresol were obtained from
Kanto Chemical Co., Inc. Wako Pure Chemical Industries, Ltd. sup-
plied 30% H2O2 [50,51], Nb2O5 and Sulphated Zirconia (SO4/ZrO2).
Süd-Chemie Catal. Jpn. Inc. provided H-ZSM5 (JRC-Z-5-90H(1),
SiO2/Al2O3 = 90). ␥-Aluminum oxide (␥-Al2O3, JRC-ALO-8) was
served by Sumitomo Chemical. Distilled water (Yamato WG202)
was used in the reaction. Hydrotalcite (HT, Mg/Al = 3) was supplied
from Tomita Pharmaceutical Co. Ltd. Hydroxyapatite (HAP) was
using various heterogeneous and homogeneous acid catalysts. Oxi-
dation of furfural, as one of the suitable source for the linear
1,4-dicarboxylic acids such as FA, SA or MA, was studied initially
[17,32–35,41]. The efficiencies of various acid catalysts for the oxi-
dation of furfural to SA in the presence of H2O2 under mild reaction
parameters are listed in Table 1. Amberlyst-15 displayed the high-
est activity for selective oxidation of furfural to SA (entry 1) among
all the solid acid catalysts. The major products formed in competi-
tion with SA were identified as FA, MA, and FuA by HPLC. Nafions,
␥-Al2O3 and Nb2O5 were moderately active (entries 2–5) whereas