ChemCatChem
10.1002/cctc.201701424
FULL PAPER
methane selectivity. We also adopt this novel method to
synthesize iron carbide and directly apply for FTS reaction
without the reduction process. The potassium promoter
dramatically improves the FTS performance of synthesized iron
carbide catalyst. This makes the directly synthesized iron
carbide a promising candidate for FTS catalyst.
CO-temperature programmed desorption(CO-TPD) experiments were
operated on an own-manufactured reactor along with pulse injection. The
exhaust was recorded by a quadruple mass spectrometer that linked in
outlet of the reactor. 100 mg reduced catalyst was put in the flat-
temperature zone of the reactor and was purged with helium at 400 C
for 1 h with the heating rate of 5C/min. Until the reactor cooled down to
50C in helium flow, then the pulse adsorption started immediately with
5%CO/He. The terminate of adsorption was depended on MS signal of
CO. Continuously purging with helium for 30 min until the MS baseline
leveled off. Afterwards, the temperature was heated up to 800C with the
rate of 15C/min.
Experimental Section
Catalyst synthesis
FTS performance
The carbothermal precursors were synthesized by
autocombustion method. Fe(NO ·9H O (5.14 g, 98.5%, Sinopharm
chemical reagent Co., Ltd) as a iron source, anhydrous glucose (0.75 g,
9%, Sinopharm chemical reagent Co., Ltd) as a reductant and carbon
a
sol-gel
The FTS performance of iron catalysts was carried out in a fixed-bed
reactor. The reaction tube was stainless steel with an inner diameter of
3
)
3
2
10 mm. The catalyst powder was tabletted in the absence of any binder
9
and then grinded, sieved to obtain the required size. 1 mL 60-80 mesh
catalyst mixed with 1 mL 60-80 mesh quartz sand were placed in the
isothermal region of the tube. Both ends of the catalyst bed were filled
with quartz sand in order to support the catalyst and avoid hot spots.
Prior to reaction, the catalyst was reduced in-situ in hydrogen at 400°C
for 6 h under atmospheric pressure. The FTS reaction conditions were
source, urea (3.41 g, 99%, Sinopharm chemical reagent Co., Ltd) as a
fuel were mixed in aqueous solution. The solution with vigorous stirring
was heated in water bath at 80 °C. After evaporating water gradually, a
yellow “urea-gelation” product produced. The “urea-gelation” is
immediately transferred to an air dry oven preheated to 120 C. Then the
gelation in the beaker swelled quickly and subsequently started burning
for a few minutes. Meantime, the beaker was almost burned red, which
seemed like a flaming beaker. The products swelled ten times larger than
the original volume. Subsequently, the obtained precursors were loaded
in ceramic boats in a tubular furnace, heating in flowing argon at 600 C
for 3 h with the rate of 5C / min. During the preparation process, the
dosage of raw materials were listed as follows. The molar ratio of glucose
to iron nitrate was 0.3, 0.5, 0.9, 1.2 and 1.5, marked as 0.3G, 0.5G, 0.9G,
-
1
designed at 240°C, 20 bar, 3000 h and the feed gas composition is
/CO = 2. The flow rate of gas was controlled precisely by a Brooks
instrument. The exit gas CO, H CO and CH were periodically
analyzed on line by two gas chromatography (GC) equipped with TCD
detectors and Porapak stainless packed columns. The light
hydrocarbons were analyzed on line by GC equipped with one FID
detector and a Al capillary column (HP-PLOT). The condensable
H
2
2
,
2
4
Q
2 3
O
products were collected by a hot trap and a cold trap. During the FTS
process, the carbon balance and mass balance were kept within the
range of 100±5%.
1
.2G, 1.5G. For comparison, the reference Fe catalyst was prepared with
the precipitant (i.e., NH HCO , 3 times the molar amount of iron nitrate,
9%, Sinopharm chemical reagent Co., Ltd) at 50C by conventional co-
4
3
9
precipitation method.
Acknowledgements
Characterization
This research is supported by the National Natural Science
Foundation of China (Grant No.21673272, No.21373254 and
No.21503256). The support from the State Key Laboratory of
Biomass Thermal Chemistry Technology (Wuhan) is also
appreciated.
X-ray diffraction(XRD) spectrum were obtained on
diffractometer with Cu Kα radiation running at 30 mA and 40 Kv. The
XRD analysis was used to identify crystalline phase and calculate
crystallite size. We excluded the instrumental broadening using
a D/max-RA
a
reference material (300C annealing silicon powder) when Scherrer
equation was employed to calculate crystallite size.
Keywords: carbothermal • Fischer-Tropsch synthesis • iron
carbide • sol-gel autocombustion
Field emission scanning electron microscopy (FESEM) measurements
equipped with an EDS detector were carried out on the instrument JSM-
7
001F (Japan), which were used for surface morphology and chemical
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H -temperature programmed reduction (H
2
-TPR) was performed on a
/N and the outlet
homemade equipment. The reduction gas was 5%H
2
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gas was monitored by a thermal conductivity detector (TCD). The mass
of catalyst was 20 mg and was heated up to 1000C at a rate of
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