J.J. Ternero-Hidalgo et al.
Catalysis Today xxx (xxxx) xxx–xxx
(
100–300 μm particle size) in a mass ratio of 1:1 in order to avoid both
3. Results
very high pressure drop and significant temperature gradients in the
bed [11,12]. However, in the cases of the fibrous catalysts were not
necessary to use silicon carbide. All the lines were heated above 120 °C
to pre-heat the reactant mixture before entering the reactor and to
avoid the condensation of any product leaving the reactor.
Reactants and products were analyzed in steady state conditions by
an on-line gas chromatograph (Perkin-Elmer, Clarus 500 GC), equipped
with a Hayesep D 80/100 (length: 3 m; diameter: 1/8″; internal dia-
meter; 2.1 mm) and an active carbon 80/100 (length: 2 m; diameter 1/
Fig. 1 shows TEM images of F-PZr, F-PZr-V5.0, F-PZr-V13.3 and FI-
PZr-V5.0 samples, which confirm the fibrous morphology of the sam-
ples. The TEM results for the rest of samples can be found in Fig. 2 at
the additional information section. The samples show a quite high
length to diameter ratio and they do not present fused zones or beads. V
content affects the structure of these fibers, being mechanically re-
sistant and with a smooth surface as V content is increased, up to a V
content of 13.3% (see F-PZr-V13.3 sample in Fig. 1e and 1f). At this
high V content the fiber becomes quite fragile, probably because the
maximum amount of V that can be inserted into the zirconia fiber has
been exceeded and some broken fibers are detected. F-PZr presents fiber
diameters ranging from 420 to 830 nm, while for F-PZr-V5.0 diameters
between 300 and 410 nm can be observed. These results indicate that
the incorporation of V produces more uniform fibers with smaller dia-
meters. This is probably due to the increase of the electrical con-
ductivity of the electrospinning polymer solution when the vanadium
precursor (vanadyl acetylacetonate) is added. It has been found that
with the increase of electrical conductivity of the solution, coulombic
forces further increase as result of higher amounts of charge carriers.
Therefore, jet segment experiences more stretching, what results in
smaller diameters and more uniform electrospun fibers [13]. However,
at high vanadium content (F-PZr-V13.3) the fibers are less uniform and
present a wider diameter distribution, with diameters ranging from 220
to 505 nm (Fig. 1e). Fig. 1g shows the TEM images for FI-PZr-V5.0
sample, similar to F-PZr-V5.0, but prepared by conventional incipient
wetness V impregnation of a calcined electrospun zirconia fiber. This
picture shows that some fibers have been broken during the impreg-
nation method and that some crystalline particles, tentatively assigned
8
′'; internal diameter: 2,1 mm) packed columns. Light gases (O
CO ) were detected by a thermal conductivity detector (TCD); and CH
, C , C and C were detected using a flame ionization
2
, CO and
2
4
,
C
2
H
4
2
H
6
3
H
6
3 8
H
detector (FID). The duration of each GC analysis was 15 min. In all the
cases carbon and oxygen molar balances were closed with errors lower
than 5%. The propane conversion and the selectivity to i product are
defined as XC3H8 and Si, respectively:
˙
˙
F0,C H − FC H
3
8
3
8
XC H (%) =
100
3
8
˙
F0,C H
(1)
(2)
3
8
˙
i i
n F
S
i
(%) =
100
˙
F
n
C H
X
C H
3
8
0,C H
3 8
3
8
˙
˙
C H are the molar flows of propane in the inlet and
3
Where F0,C H and
F
3
8
8
˙
F
i
is the molar flow of i product in
in the outlet streams, respectively.
the outlet stream, and n is the number of carbon atoms per molecule of
i
i product. Turn-over frequency was calculated from Eq. (3), it quantifies
the specific activity of a catalytic surface active center under defined
reaction conditions and so, describes the number of converted moles of
propane per mol of vanadium and time:
2 5
to crystalline V O , have been formed around the fibers. These crys-
˙
talline V O5 usually grows when the vanadium dispersion capacity on
the surface has been exceed. This can occur when vanadium content is
higher to the corresponding of monolayer formation, or when vana-
dium species are not well distributed along the surface.
F0,C H XC H MV
2
3
8
3 8
TOF =
Wcat WV
(3)
where M
V
is denoted as the molar mass of vanadium and W
V
mass of
vanadium per gram catalyst determined by XPS. This method of
quantification assumes that all the active sites are equal under reaction
environment and that these sites are stable during the reaction. Pro-
pylene productivity values were calculated from Eq. (4). It indicates the
propylene mass obtained per mass of catalyst and time:
The Zr and V EDXA elemental mappings of F-PZr, F-PZr-V5.0, F-PZr-
V13.3, and FI-PZr-V5.0 are presented in Fig. 2. As expected, a high
signal from Zirconium atoms is detected, and the results show that they
are quite well dispersed. The images for V containing fibers, F-PZr-V5.0
and F-PZr-V13.3 (Fig. 2f and i) indicate that vanadium oxide dispersion
along the fiber material is good, whereas only some noise is detected, as
expected, in the sample that do not contain V (Fig. 2c). The images for
the sample prepared by impregnation (Fig. 2j, 2k and 2 l) are quite
different from those in which V was incorporated during the electro-
spinning step. In this case, most of the vanadium is in the particles
instead of on the fiber surface. This support the idea exposed above
˙
F0,C H XC H SC H MC H
3
8
3
8
3
6
3 6
Propylene productivity =
Wcat
(4)
where MC H is the molar mass of propylene.
3
6
As blank reactions, catalytic tests were also performed with the
empty reactor (to check the contribution of homogeneous phase reac-
tion), and with the V-free-fiber (to see the contribution of the zirconia).
The propane conversion values were found negligible in both cases at
lower temperatures than 500 °C, where the homogeneous phase start to
have a little contribution.
The internal mass transport limitation can be considered negligible
due to the quite small diameter of the submicron-fibers and no pressure
drop has been observed through the catalyst bed under the experi-
mental conditions used, due to the fibrous morphology of the catalysts
2 5
about the formation of undesired V O in detrimental of dispersed va-
nadium species along the surface, what means that the dispersion has
not been successfully achieved, in contrast with the samples prepared
by the one-step method, whereby it is expected that the vanadium will
be very well disperse, in all the fiber, due to the preparation by one step
method.
2
Fig. 3 shows the N isotherms of the samples, whereas Table 2
presents the BET surface areas obtained from them. Figs. 3a and 3b
show the data for the samples prepared with the one-step method. The
samples with fibrous structure present a type IVa isotherm corre-
[
10]. On the other hand, diagnostic experimental tests (see additional
information Fig. 1) for analyzing the presence of external mass trans-
port limitations were performed under the most unfavorable experi-
mental conditions as possible, checking the influence of the total gas
flow rate at constant space-time in the observed conversions reaction
2
sponding to mesoporous solid [38]. Most of the N is adsorbed at high
relative pressures showing a hysteresis loop in which the desorption
occurs at lower relative pressures than the adsorption for equivalent
volumes in each case. Type H1 hysteresis loops are observed in the
fibers F-PZr, F-PZr-V1.3 and F-PZr-V6.4, associated to the presence of a
narrow range of uniform mesopores [38]. However, type H5 hysteresis
loops are observed in the fibers F-PZr-V2.5, F-PZr-V3.7, F-PZr-V5.0 and
F-PZr-V13.3, often associated to pore textures containing both open and
partially blocked mesopores [38]. The isotherm of the powder sample
[
11]. It is noteworthy that no diffusion limitations were observed in the
catalytic results shown using the catalysts with lower vanadium content
than 13.3% prepared in this study. However, in the case of F-PZr-V13.3
at 400 °C, it cannot be discarded some diffusional problems. Due to the
high activity of this catalyst the oxygen is the limiting reactant, the
selectivity to propylene is lower than those for the other catalysts and a
high production of CO
2
is observed.
P-PZr-V5.0 presents a type Ib isotherm, indicative of mainly a
4