S. Park et al. / Journal of Molecular Catalysis A: Chemical 336 (2011) 78–86
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synthesis of hydrogen peroxide as an alternate acid source [18–21].
Heteropolyacids (HPAs) are inorganic acids. It has been reported
that acid strength of HPAs is stronger than that of conventional
solid acids [22–27]. Therefore, HPAs have been utilized as solid
HPAs are highly soluble in polar solvents and have low surface area
[26,27]. It has been reported that HPA salts with large cations such
as NH4+, K+, Rb+, and Cs+ are insoluble, and have high surface area
(>100 m2/g) and porous structure by forming a tertiary structure
[26,27]. In our previous work [20], palladium-exchanged insolu-
synthesis of hydrogen peroxide from hydrogen and oxygen. How-
composed of very fine particles with an average size of ca. 10 nm
[26,27]. To overcome this problem, insoluble HPAs have been sup-
[21,28,29].
Mesoporous silicas have uniform pore size, high surface area,
and large pore volume. Therefore, they have been used in many
areas of science and engineering such as catalysis, adsorption, and
structure with large pores in the range of 10–50 nm [31–33]. Due
to its unique pore characteristics, MCF silica has been used as an
efficient support for immobilization of large molecules such as
enzymes [33]. In our previous work [21], it was observed that
insoluble Cs2.5H0.5PW12O40 heteropolyacid supported on Pd/MCF
catalyst showed high catalytic performance in the direct synthe-
sis of hydrogen peroxide from hydrogen and oxygen. However,
insoluble Cs2.5H0.5PW12O40 heteropolyacid supported on Pd/MCF
catalyst required many preparation steps.
added into the solution. The resulting mixture was stirred at 40 ◦C
for 20 h, and it was maintained at 130 ◦C for 20 h under static con-
dition. After filtering and washing a solid product with distilled
water, the solid was dried at room temperature. The solid product
was then calcined in air at 500 ◦C for 5 h to yield H3PW12O40-MCF
support. Palladium nitrate (Pd(NO3)2, Sigma–Aldrich) was sup-
ported onto H3PW12O40-MCF. The impregnated solid was dried
overnight at 80 ◦C, and calcined at 500 ◦C for 3 h. The palladium
loading was fixed at 0.5 wt.%. The calcined catalyst was charged
into a tubular quartz reactor, and then it was reduced with a
mixed stream of H2 (5 ml/min) and N2 (20 ml/min) at 200 ◦C for 2 h
to yield Pd/H3PW12O40-MCF catalyst. H3PW12O40 content in the
Pd/H3PW12O40-MCF catalysts was adjusted to be 1.0, 4.8, 9.1, 13.0,
16.7, 20.0, 23.1, and 25.9 wt.%. Pd/H3PW12O40-MCF catalysts were
denoted as Pd/HPW-MCF-X (X = 1.0, 4.8, 9.1, 13.0, 16.7, 20.0, 23.1,
and 25.9), where X represented weight percentage of H3PW12O40
incorporated into MCF silica.
For comparison, palladium catalyst supported on MCF silica
(Pd/MCF) was prepared by an incipient wetness method. MCF sil-
ica was synthesized according to the reported method [31]. The
preparation procedures for Pd/MCF were almost identical to those
for Pd/H3PW12O40-MCF, except that H3PW12O40 was not employed
for the preparation of Pd/MCF. The palladium loading was also fixed
at 0.5 wt.%.
2.2. Catalyst characterization
H3PW12O40 content in the catalyst was measured by ICP-
AES analysis (Shimadzu, ICPS-7500). Pore structure, pore size,
and palladium dispersion of the catalyst were examined by TEM
analysis (Jeol, JEM-3000F). N2 adsorption–desorption isotherm
of the catalyst was obtained with an ASAP-2010 instrument
(Micromeritics), and pore size distribution was determined by the
BJH (Barret–Joyner–Hallender) method applied to the desorption
branch of the isotherm. X-ray diffraction (XRD) pattern of the cata-
lyst was confirmed by XRD measurement (Rigaku, D-Max2500-PC)
using CuK␣ radiation operated at 50 kV and 100 mA. Chemical state
of H3PW12O40 heteropolyacid incorporated into MCF silica was
examined by 31P MAS NMR analysis (Bruker, AVANCE 400 WB).
NH3-TPD (temperature-programmed desorption) experiment was
carried out in order to measure the acidity of the catalyst. 0.05 g
of each catalyst charged into the TPD apparatus was pretreated at
200 ◦C for 1 h with a stream of helium (20 ml/min). After cooling
the catalyst to room temperature, 20 ml of NH3 was pulsed into the
reactor every minute under a flow of helium (5 ml/min) until the
acid sites were saturated with NH3. Physisorbed NH3 was removed
by evacuating the catalyst sample at 100 ◦C for 1 h. Furnace tem-
perature was then increased from room temperature to 900 ◦C at a
heating rate of 5 ◦C/min under a flow of helium (10 ml/min). Des-
orbed NH3 was detected using a GC-MSD (Agilent, MSD-6890N
GC).
In this work, a series of H3PW12O40 heteropolyacid incorporated
into MCF silica (H3PW12O40-MCF) were prepared with a variation
of H3PW12O40 content for use as a solid acid support. Palladium
catalysts supported on H3PW12O40 heteropolyacid incorporated
into MCF silica (Pd/H3PW12O40-MCF) were then applied to the
direct synthesis of hydrogen peroxide from hydrogen and oxy-
gen. The effect of H3PW12O40 content on the catalytic performance
of Pd/H3PW12O40-MCF catalysts in the direct synthesis of hydro-
gen peroxide was examined. A correlation between acidity and
catalytic performance of Pd/H3PW12O40-MCF catalysts was then
established.
2. Experimental
2.1. Catalyst preparation
A series of H3PW12O40 heteropolyacid incorporated into MCF
silica (H3PW12O40-MCF) were prepared with
a
variation of
2.3. Direct synthesis of hydrogen peroxide
H3PW12O40 content. Palladium catalysts supported on H3PW12O40
heteropolyacid incorporated into MCF silica (Pd/H3PW12O40-MCF)
were then prepared by an incipient wetness impregnation method.
Typical procedures for the preparation of Pd/H3PW12O40-MCF
catalyst are as follows. 10 g of PEO-PPO-PEO triblock copoly-
mer (Pluronic P123, BASF), an organic template, was dissolved in
350 ml of 1.6 M HCl aqueous solution at 40 ◦C. 25 ml of H3PW12O40
(HPW) (Sigma–Aldrich) aqueous solution was added dropwise
into the solution under vigorous stirring, and the mixed solution
was stirred for 6 h. 4.6 ml of 1,3,5-trimethylbenzene (Mesitylene,
Sigma–Aldrich), a swelling agent, was then added into the mixed
solution. After stirring the solution at 40 ◦C for 1 h, 24.1 ml of
tetraethyl orthosilicate (TEOS, Sigma–Aldrich), a silica source, was
Direct synthesis of hydrogen peroxide from hydrogen and oxy-
gen was carried out in an autoclave reactor in the absence of acid
additive. 80 ml of methanol and 6.32 mg of sodium bromide were
charged into the reactor. 1 g of each catalyst was then added into the
reactor. H2/N2 (25 mol% H2) and O2/N2 (50 mol% O2) were bubbled
through the reaction medium under vigorous stirring (1000 rpm).
H2/O2 ratio in the feed stream was fixed at 0.4, and total feed rate
was maintained at 44 ml/min. Catalytic reaction was carried out
at 28 ◦C and 10 atm for 6 h. In the catalytic reaction, mixed gases
diluted with an inert gas (H2/N2 (25 mol% H2) and O2/N2 (50 mol%
O2)) and an autoclave reactor equipped with a flashback arrestor
as well as a safety valve were used in order to solve the safety