DOI: 10.1002/cplu.201402176
Full Papers
Activated-Carbon-Supported Gold–Cesium(I) as Highly
Effective Catalysts for Hydrochlorination of Acetylene to
Vinyl Chloride
Jia Zhao, Jiangtao Xu, Jinhui Xu, Jun Ni, Tongtong Zhang, Xiaoliang Xu, and Xiaonian Li*[a]
The synthesis of vinyl chloride from acetylene by hydrochlori-
nation has gained tremendous interest in coal-based chemistry.
Bimetallic gold–cesium(I)/activated carbon (AuꢀCsI/AC) cata-
lysts were found to have a higher catalytic activity and stability
for acetylene hydrochlorination when compared with gold cat-
alysts. Over 1Auꢀ4CsI/AC catalysts, the maximum conversion
of acetylene was 94% and there was only 5% C2H2 conversion
loss after 50 h of running time. Moreover, the 1Auꢀ4CsI/AC
catalyst delivered a stable performance during a 500 h test
with the conversion of acetylene and the selectivity of vinyl
chloride reaching more than 99.8 and 99.9%, respectively. Tem-
perature-programmed reduction of H2, temperature-pro-
grammed desorption of C2H2, and X-ray photoelectron spec-
troscopy techniques were further applied to detect structural
information on the AuꢀCsI/AC catalysts. Additives of CsCl
indeed stabilized the catalytically active Au3+ species and in-
hibited the reduction of Au3+ to Au0, thereby improving the
activity and long-term stability of gold-based catalysts.
Introduction
Vinyl chloride monomer (VCM) is an important chemical mate-
rial and intermediate commonly used in the production of
polyvinyl chloride (PVC).[1] Acetylene hydrochlorination is an
important coal-based route for the industrial production of
VCM following the reaction C2H2 +HCl!CH2 =CHCl (~H=
ꢀ124.8 kJmolꢀ1).[2] One of the advantages of using this route is
related to its economic benefit compared with the oxychlorina-
tion reaction based on petroleum. In addition, the energy
structure of China, with huge coal reserves, also means that
acetylene hydrochlorination is a very in-demand reaction; how-
ever, it is restricted by the toxicity and volatility of mercury
chloride used as a common catalyst for industrial acetylene hy-
drochlorination.[3] Therefore, extensive efforts have been made
to explore non-mercury catalysts as alternatives for acetylene
hydrochlorination.[4] The pioneering study by Hutchings and
co-workers revealed that gold in the Au3+ state demonstrated
unique catalysis in the gas-phase hydrochlorination of acety-
lene to form vinyl chloride.[2a,4a,c,5] Subsequently, AuCl3 species
supported on different carbon materials were demonstrated to
be the most active catalyst for the hydrochlorination of acety-
lene.[6] Despite these impressive results, the high standard elec-
trode potential of Au3+ may result in active species being
readily reduced to Au0 under the reaction conditions, and con-
sequently, losing activity.[2a,7] Therefore, extensive efforts have
to be made to improve the stability of AuCl3 catalysts for acet-
ylene hydrochlorination.
acetylene hydrochlorination. Among them, bimetallic support-
ed gold catalysts showed particularly promising results.[6,8] For
example, Dai et al. reported a supported gold–lanthanum cata-
lyst on pitch-based spherical activated carbon (SAC), which
was highly stable for the gas-phase hydrochlorination of acety-
lene, and they suggested that the addition of lanthanum to
gold could weaken the occurrence of coke deposition and in-
hibit the valence change of gold to improve the stability of
the catalyst.[6a] Wang et al. evaluated the catalytic activity and
stability of AuꢀCu/C and Au/C catalysts for the gas-phase cata-
lytic hydrochlorination of acetylene, and observed greater sta-
bility of AuꢀCu/C than that of Au/C.[6b] Research by Zhang
et al. indicated that the additives of cobalt(III), cobalt(II), and
lanthanum(III) could greatly inhibit the occurrence of coke
deposition on the catalyst surface, and also inhibit catalyst sin-
tering, thereby improving the long-term stability of gold-
based/SAC catalysts.[8c] In general, gold alloyed with other
metals did not significantly increase the activity. Furthermore,
if the activity was increased, the catalyst deactivated much
more rapidly.
Herein, a series of gold–cesium(I)/activated carbon (AuꢀCsI/
AC) catalysts were carefully investigated to show the benefits
of CsCl promotion of AC supporting gold catalysts for acety-
lene hydrochlorination. Notably, AuꢀCsI/AC catalysts showed
much higher catalytic activities than those of 1Au/AC catalysts.
The best catalytic performance was obtained over 1Auꢀ4CsI/
AC catalysts with an acetylene conversion of 93% and only 5%
C2H2 conversion loss after 50 h under the reaction conditions
of temperature 1808C and C2H2 gas hourly space velocity
(GHSV) of 740 hꢀ1. The influences of CsCl doping on the redox,
adsorption, and electronic properties of the AuꢀCsI/AC cata-
lysts were investigated by temperature-programmed reduction
(TPR), temperature-programmed desorption (TPD) and X-ray
The design of catalysts has, so far, been the main tool em-
ployed to attain the required level of catalytic performance for
[a] Dr. J. Zhao, J. Xu, J. Xu, J. Ni, T. Zhang, X. Xu, Prof. Dr. X. Li
College Of Chemical Engineering
Zhejiang University of Technology
Hangzhou, Zhejiang 310014 (P. R. China)
ChemPlusChem 2015, 80, 196 – 201
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