C. Xie, et al.
MolecularCatalysis495(2020)111134
activities [26]. However, the contemporary use of etching for enhanced
Cu2O stability has been largely limited to thin film systems.
centrifuged, washed and finally dried (70 °C, 6 h) in vacuum.
The selective oxidation of cyclohexane is an extraordinary sig-
nificant process in petrochemical industry since its products (cyclo-
hexanone and cyclohexanol) are the key intermediate for industrial
production of nylon-66 and nylon-6 [27]. Various copper-based cata-
lysts (such as Cu(I) complexs [28], Cu-Zn-BTC MOF [29], CuCrOx [30],
Cu(I)-ZSM-5 [31]) have been proved to be active for oxidation of cy-
clohexane. However, these catalysts offer either limited conversion
(< 50 %) or low selectivity (< 60 %). Additionally, fiberglass sup-
ported Cu(I)-Cu(0) compounds has been found a remarkable deactiva-
tion in cyclohexane oxidation due to the oxidation of Cu species in the
presence of H2O2 and O2 [32]. On the other hand, most of cyclohexane
oxidation systems are still environmentally hazardous owing to the use
of large amount of organic solvents, leading to the problems of high
disposal wastes and severe copper leaching [33,34]. Thus, developing
an efficient and environmentally friendly heterogeneous catalyst for
cyclohexane oxidation under solvent-free is highly desirable.
Herein, for the first time, we report Cu2O/CuO composites fabri-
cated by alkali (NaOH) etching Cu2O sphere as efficient and stable
heterogeneous catalyst for liquid-phase selective cyclohexane oxidation
to cyclohexanone without any solvents. The effect of alkali concentra-
tion, reaction times, and temperature on catalytic performance of
Cu2O/CuO composites were also investigated. The samples before and
after oxidation reactions were comprehensively characterized re-
garding catalytic stability.
Catalytic oxidation of cyclohexane
Typically, cyclohexane (1 mL, 9.27 mmol), catalyst (20 mg) and
oxidant tert-butyl hydroperoxide (TBHP, 3 mL) were introduced into a
round-bottom flask (50 mL) connected with a condenser with magnetic
stirring at 343 K for 18 h. When the reaction completed and cooled
down, the catalyst were separated via filtration. The products were
quantified using gas chromatography (GC, Shimadzu GC-2014, Japan)
equipped with a flame ionization detector (FID) and AE.OV-624 column
(30 m ×0.25 mm ×0.5 μm).
Recyclability tests and thermal filtration experiments
Thermal filtration experiments were carried out based on a modified
process [37]. 3 mL cyclohexane, 0.1 g catalyst, and 3 mL TBHP was
stirred at 373 K for 1 h, then the catalysts were quickly filtrated off and
the filtration was further reacted with cyclohexane. For the recycl-
ability tests, the catalysts after finishing reaction were filtrated, washed
with ultrapure water and ethanol, dried in vacuum (70 °C, 5 h), and
then was employed in the next tests. In order to check the leaching of
copper species, copper content of the fresh and recovered catalysts were
determined by ICP-MS analyzer (Agilent 7700x, USA). To confirm the
structural stability of catalysts, the recovered catalysts were further
examined by XRD and XPS for comparison with the fresh catalyst.
Results and discussion
Experimental
Synthesis and structural characterization
Preparation of Cu2O
The Cu2O spheres were synthesized by a wet-chemical solution
method, and the Cu2O/CuO composites were eventually generated after
etching process at the room temperature. Initially, Cu(NO3)2 was de-
composed and reduced by glucose and Na2SO3 at room temperature to
fabricate the Cu2O spheres. After separation and drying, the Cu2O
spheres were etched by alkali solution. The final chemical composition
and crystal structure of copper oxide can be adjusted by tuning the
molar ratio of NaOH/Cu2O (i.e. the concentration of NaOH), which
were described in the experimental section. As demonstrated in Scheme
1, this procedure can be explained by the process of dissolution and
precipitation [38] where the unique structures were ascribed to the
synergetic effect of oxidation and etching. Oxygen behaves as an oxi-
dant owing to the reaction was run and expose in air. By the addition of
NaOH, the surface of Cu2O sphere will be firstly oxidized and trans-
formed into Cu(OH)2. A strong alkali concentration further results in
generation of tetrahydroxo-cuprate(II) anions with Jahn-Teller stabili-
zation and finally production of stable CuO precipitates. It can be
concluded that alkali concentrations are responsible for chemical
compositions of particles and reaction kinetics. The mechanism of
oxidation etching can be summarized as following equations [38]:
Cu2O sphere was prepared by a wet-chemical solution method ac-
cording to a reported process with some modifications [35]. 20 mL of
NaOH (0.05 M) solution was dispersed in 10 mL of Cu(NO3)2 (0.01 M)
solution under stirring with a copper hydroxide suspension formed, and
6 mL glucose (0.1 M) solution was added dropwise into the above
mixture. Subsequently, 4 mL of Na2SO3 (0.02 M) solution was added
into the mixture under vigorous stirring. The reaction was stopped after
2 h stirring and aged for 100 min. Finally, the Cu2O samples were ob-
tained from centrifugation (8000 rpm, 10 min), washing with ultrapure
water, and drying (80 °C, 6 h) in vacuum.
Preparation of Cu2O/CuO composites and CuO
We refer to some previous studies and provide a facile synthesis
procedure for Cu2O/CuO here [36]. Cu2O/CuO composites were pre-
pared by treating 0.5 g Cu2O with alkali (NaOH) solution with a molar
ratio of NaOH: Cu2O = 1:4, 1:2, 1:1, 2:1, respectively. The mixture was
stirred constantly and kept at room temperature (25 °C) for 24 h. The
solution gradually turned black, implying the Cu2O/CuO composites
were obtained. The Cu2O/CuO composites were centrifuged, washed
and finally dried (70 °C, 6 h) in vacuum. The samples synthesized via
etching Cu2O with different ratios of NaOH/Cu2O: 1:4, 1:2, 1:1, and 2:1
were designated as Cu2O/CuO-E (1–4), respectively. For comparison,
0.5 g Cu2O was impregnated in 50 mL NaOH solution with a molar ratio
of NaOH: Cu2O = 50:1 for 4 days to obtain pure CuO. The CuO were
2Cu2O + O2 + 4H2O = 4Cu(OH)2
Cu(OH)2 + 2OH−=[Cu(OH)4]2-
[Cu(OH)4]2−=CuO + 2OH- + H2O
(1)
(2)
(3)
Scheme 1. Schematic illustration of the for-
mation of Cu2O/CuO composites.
2