H.-C. Yang et al. / Journal of Molecular Catalysis A: Chemical 276 (2007) 184–190
185
6
0 wt.% Zn [3]. Therefore, the CuO/ZnO catalysts with the same
composition were prepared in this study. For Au/CuO/ZnO cat-
alysts, the weight percentages of Au, Cu and Zn were fixed
as 3, 37 and 60 wt.%, respectively. The Au/CuO/ZnO catalysts
were prepared by the co-precipitation method [9]. Typically,
an aqueous solution of Cu(NO3)2·2.5H2O (0.25 M), Zn(NO3)2
(
0.25 M), and HAuCl4 (0.1 M) (Fluka) were mixed together in
a volume ratio of 1.5:2.4:0.1, with stirring, at 343 K. Aqueous
Na2CO3 (0.1 M) was added dropwise to the mixed nitrate solu-
tion until pH 8.5 was attained. The precipitate formed in this
process was aged at 343 K for 2.5 h. The precipitate was recov-
ered by filtration and washed with hot deionized water (343 K)
−
+
until complete elimination of Cl and Na ions. Then the sample
was dried in air at 373 K for 24 h to give a material designated as
the catalyst precursor, which was subsequently calcined in air at
different temperatures for 3 h. CuO/ZnO catalyst was prepared
using similar preparation procedures.
Fig. 1. XRD patterns of Au/CuO/ZnO catalysts before calcination, after cal-
cination at different temperatures and after POM reaction: (a) uncalcined; (b)
573 K; (c) 673 K; (d) after POM reaction at 523 K for 2 h.
2
.2. Characterization
The total flow was 60 ml/min with the O2/CH3OH molar ratio
of 0.5. The reaction products were analyzed on-line using two
gas chromatographs (GC) equipped with thermal conductivity
detector and porapak Q and carbosieve S-II columns.
X-ray powder diffraction (XRD) patterns of the catalyst sam-
ples were obtained in an X-ray diffractometer (Bruker, Model
D8A) operated at 40 kV and 40 mA using Cu K␣ radiation with
◦
◦
◦ −1
˚
a wavelength of 1.5406 A, from 5 to 80 at a rate of 0.05 s .
Transmission electron microscopy (TEM) studies were per-
formed on a JEOL TEM-2000FXII instrument operated at
3. Results and discussion
1
60 kV. To obtain suitable samples for TEM characterization,
the powders were dispersed in ethanol by ultrasonication. A
drop of the solution was then deposited on to a thin carbon film
supported on a copper microgrid and left to dry at 333 K. For
each catalyst, about 100 Au particles were measured in order to
determine a statistically justified average particle size and size
distribution.
Temperature-programmed reduction (TPR) of the catalyst
was performed in a U-shaped micro-reactor made of quartz,
surrounded with a furnace controlled by a programmed heating
system. Prior to the TPR experiment, 20 mg of the catalyst sam-
ple was pretreated under flowing Ar (20 ml/min) at 523 K for
3.1. XRD
XRDwasusedtoidentifythecrystallinephasespresentonthe
Au/CuO/ZnO catalysts before and after calcination at different
temperatures. Fig. 1 shows the XRD patterns of Au/CuO/ZnO
catalysts before and after calcination at 573 and 673 K. The
pattern of the Au/CuO/ZnO catalyst calcined at 573 K after
exposure to POM reaction at 523 K for 2 h is also inserted.
The XRD of the uncalcined sample (Fig. 1a) exhibited the
presence of hydrozincite (Zn (CO3)2(OH) ) and aurichalcite
(Zn3Cu2(CO3)2(OH) )compounds[3]. Forexample, theintense
5
6
6
4
5 min. After the pretreatment, the sample was cooled to room
lines at 2θ = 13.0, 24.3 and 47.5 are characteristic of hydroz-
◦
◦
◦
temperature. A reducing gas composed of 5% H2 plus 95% Ar
was employed at a flow rate of 20 ml/min, with a heating ramp
of 10 K/min from 373 to 773 K. The amount of the consumed
H2 was determined by a thermal conductivity detector (TCD).
incite and those at 2θ = 34.1 , 41.9 and 50.1 are characteristic
of aurichalcite. The sample calcined at 573 K undergo ther-
mal decomposition, resulting in the formation of a mixture of
poorly crystallized CuO and ZnO phases as observed by the
diminished peak intensities of the hydrozincite and aurichalcite
compounds and appearance of peaks corresponding to ZnO and
CuO (Fig. 1b). The crystallinity of the ZnO and CuO phases
increased with increasing calcination temperature to 673 K
(Fig. 1c). Fig. 1d illustrates the XRD patterns of Au/CuO/ZnO
catalyst calcined at 573 K after POM at 523 K for 2 h. Upon reac-
tion with methanol and oxygen at 523 K, the line characteristic
2
.3. Catalytic activity
Partial oxidation of methanol (POM) was carried out using
an apparatus, which has been described in detail elsewhere [10].
The reaction was carried out at atmospheric pressure and at
temperatures between 423 and 548 K, using a U-shaped microre-
actor made of quartz (i.d. = 4 mm). The reactor was located in
a temperature-programmable furnace with a type K thermocou-
ple placed in the center of the catalyst bed. Typically, 20 mg of
catalyst was used in each experiment. Methanol was fed into
the pre-heater by means of a Cole-Parmer liquid pump (Model:
0
◦
of Cu appears at 2θ = 43.0 . This can be interpreted to mean
that CuO is reduced to metallic Cu during the reaction. Wang
et al. [12] have also observed the reduction of CuO species in
Cu/SiO2 catalysts to metallic copper in a similar type of reaction.
As seen from Fig. 1, for all the samples, the XRD analysis did
◦
7
7120-30) at a rate of 0.924 ml/h. The oxygen and argon (dilu-
not reveal the presences of any oxidic Au species (2θ = 25.5 ,
30.2 and 32.5 ) or metallic Au species (2θ = 38.2 , 44.4 and
◦
◦
◦
◦
ent) flows were adjusted by Brooks 5850E mass flow controllers.