5
084 Organometallics, Vol. 25, No. 21, 2006
Stapleton et al.
Several years ago, it occurred to us that if one could use
Scheme 1
8
monomeric alkylaluminums as scavenging agents, both inhibi-
tion of catalysts and degradation of organoborane or even borate
activators might be mitigated, thus simplifying the conduct of
olefin polymerization using discrete, metallocenium ion-pairs
at least in autoclave reactors. As the key step in both processes
involves formation of hetero-dinuclear species with µ-R bridges,
by definition, a monomeric alkylaluminum should not as readily
participate in such processes. Finally, we anticipated that the
use of a discrete and “weakly interacting” alkylaluminum
scavenger of this type would lead to chemically cleaner systems
useful in mechanistic study of metallocene catalysts and catalyst
precursors under conditions that are relevant to an industrial
setting (i.e., efficiently stirred autoclave reactors).
We were attracted to the use of MeAl(BHT)2 for this purpose
due to its crystallinity and ready availability from inexpensive
9
starting materials. Also, since this compound lacks â-H atoms,
it should be more compatible with activators such as [Ph3C]-
[
B(C6F5)4]. This compound proved to be an effective scavenger
hydrolysis product of MeAl(BHT)2 is in fact the corresponding
of use in ethylene or propene polymerization using either
preformed or in situ generated ion-pairs derived from a variety
of metallocene and even some nonmetallocene catalysts. It
13
phenol (BHT-H) rather than CH4. Preliminary work established
that this reaction proceeds through formation of a tetrahedral
adduct (BHT)2AlMe‚OH2, which was structurally character-
1
0
could be used in large excess without inhibiting catalyst activity
14
and is not pyrophoric and thus easily handled.11 Activities in
ized and which decomposed in THF solution to form 1.6 equiv
of BHT-H, 0.2 equiv of MeAl(BHT)2, and only 0.1 equiv of
CH4 (Scheme 1). Material balance required the formation of a
species with the empirical formula Al0.8Me0.7O0.7(OH)0.3, and
though formation of a methylaluminoxane species was evident
in the NMR spectra of these mixtures, it has resisted purification
and characterization.
ethylene polymerization using, for example, [Cp2ZrMe][MeB-
(C6F5)3] were ca. 10 times higher than could be achieved in the
i
presence of conventional AlR3 scavengers (R ) Me, Et, Bu
etc.).
1
0e,f
On the other hand, it became apparent that with less hindered
and generally much less active) catalysts, the use of MeAl-
BHT)2 as scavenger inhibited polymerization for reasons that
(
(
In a preliminary communication we showed that although
BHT-H does react with [Cp2ZrMe][MeB(C6F5)3] to form [Cp2-
ZrBHT][MeB(C6F5)3] and CH4 (Scheme 1), the rate of that
reaction is about 7 orders of magnitude slower than the apparent
were not apparent. NMR spectroscopic studies indicated no
reaction nor even evidence for coordination to the ion-pairs.
It is during these studies that we became aware that the
1
2
14
rate of ethylene insertion at 25 °C. Consequently, the presence
of BHT-H during catalysis using many catalysts is innocuous
and one can even deliberately add significant amounts of (dry)
BHT-H to a polymerizing system without ill effect.14
(
6) (a) Beswick, C. L.; Marks, T. J. J. Am. Chem. Soc. 2000, 122, 10358-
1
1
0370. (b) Deck, P. A.; Beswick, C. L.; Marks, T. J. J. Am. Chem. Soc.
998, 120, 1772-1784.
(7) Collins, S.; Dai, C.; Li, Z.; Mohammed, M.; Tian, J.; Tomazsewski,
However, for other less hindered and less active catalysts,
where the rate of reaction of BHT-H with the ion-pair is
essentially instantaneous on mixing at typical NMR concentra-
R.; Vollermhaus, R. Polym. Mater. Sci. Eng. 2001, 84, 921-22.
8) (a) Roesky, H. W.; Walawalkar, M. G.; Murugavel, R. Acc. Chem.
Res. 2001, 34, 201-211. (b) Wehmschulte, R. J.; Power, P. P. Polyhedron
000, 19, 1649-1661. (c) Healy, M. D.; Power, M. B.; Barron, A. R. Coord.
Chem. ReV. 1994, 130, 63-135.
9) (a) Healy, M. D.; Wierda, D. A.; Barron, A. R. Organometallics 1988,
, 2543-2548. (b) Shreve, A. P.; Mulhaupt, R.; Fultz, W.; Calabrese, J.;
(
2
12
tions (1-10 mM), it was evident that a scavenger that only
forms alkane on initial hydrolysis was required. Motivated by
(
reports in the patent literature on the utility of R2AlBHT (R )
7
i
15
Robbins, W.; Ittel, S. D. Organometallics 1988, 7, 409-416. (c) Skow-
ronska-Ptasinska, M.; Staowieyski, K. B.; Pasynkiewicz, S.; Carewska, M.
J. Organomet. Chem. 1978, 160, 403-409. (d) Skowronska-Ptasinska, M.;
Starowieyski, K. B.; Pasynkiewicz, S. J. Organomet. Chem. 1977, 141,
Bu, etc.) and related compounds, we investigated the utility
16
of mixtures of MeAl(BHT)2 and AlMe3 and have discovered
that this combination is very effective for use in ethylene
1
49-156. (e) Skowronska-Ptasinska, M.; Starowieyski, K. B.; Pasynkiewicz,
S. J. Organomet. Chem. 1975, 90, C43-C44.
10) (a) Al-Humydi, A.; Garrison, J. C.; Youngs, W. J.; Collins, S.
(13) Related chemoselective protonolyses of aluminum phenoxides or
their donor adducts are known. (a) VanPoppel, L. G.; Bott, S. G.; Barron,
A. R. J. Chem. Crystallogr. 2001, 31, 417-420. (b) Taden, I.; Kang, H.
C.; Massa, W.; Spaniol, T. P.; Okuda, J. Eur. J. Inorg. Chem. 2000, 441-
445. (c) McMahon, C. N.; Barron, A. R. J. Chem. Soc., Dalton Trans. 1998,
3703-3704. (d) Healy, M. D.; Leman, J. T.; A, R., Barron J. Am. Chem.
Soc. 1991, 113, 2776-2777. (e) Healy, M. D.; Ziller, J. W.; Barron, A. R.
Organometallics 1991, 10, 597-608. (f) Healy, M. D.; Mason, M. R.;
Gravelle, P. W.; Bott, S. G.; Barron, A. R. J. Chem. Soc., Dalton Trans.
1993, 441-454.
(14) Stapleton, R. A.; Galan, B. R.; Collins, S.; Simons, R. S.; Garrison,
J. C.; Youngs, W. J. J. Am. Chem. Soc. 2003, 125, 9246-9247.
(15) (a) Chen, E. Y.; Kruper, W. J., Jr.; Roof, G. R.; Schwartz, D. J.;
Storer, J. W. PCT Int. Appl. WO 2000,009514, 2000, 32 pp. (b) Chen, E.
Y.; Kruper, W. J., Jr.; Roof, G. R.; Schwartz, D. J.; Storer, J. W. PCT Int.
Appl. WO 2000,009513, 2000, 32 pp. (c) Rosen, R. K.; Vanderlende, D.
D. PCT Int. Appl. WO 9735893, 1997, 27 pp. (d) Rosen, R. K.; Stevens,
J. C.; Tracy, J. C. PCT Int. Appl. WO 9727228, 1997, 23 pp.
(16) For an early report on the use of this mixture to activate Cp2ZrCl2
for ethylene polymerization see: Reddy, S. S.; Shashidhar, G.; Sivaram, S.
Macromolecules 1993, 26, 1180-1182. This mixture was no more effective
than AlMe3 at the same concentrations, etc.
(
Organometallics 2005, 24, 193-196. (b) Mohammed, M.; Nele, M.; Al-
Humydi, A.; Xin, S.; Stapleton, R. A.; Collins, S. J. Am. Chem. Soc. 2003,
1
25, 7930-7941. (c) Metcalfe, R. A.; Kreller, D. I.; Tian, J.; Kim, H.;
Taylor, N. J.; Corrigan, J. F.; Collins, S. Organometallics 2002, 21, 1719-
726. (d) Vollmerhaus, R.; Rahim, M.; Tomaszewski, R.; Xin, S.; Taylor,
1
N. J.; Collins, S. Organometallics 2000, 19, 2161-2169. (e) Williams, V.
C.; Irvine, G. J.; Piers, W. E.; Li, Z.; Collins, S.; Clegg, W.; Elsegood, M.
R. J.; Marder, T. B. Organometallics 2000, 19, 1619-1621. (f) Williams,
V. C.; Dai, C.; Li, Z.; Collins, S.; Piers, W. E.; Clegg, W.; Elsegood, M.
R. J.; Marder, T. B. Angew. Chem., Int. Ed. 1999, 38, 3695-3698.
(11) For other studies involving the use of MeAl(OAr)2 or methylalu-
minoxane modified by hindered phenols see: (a) Busico, V.; Cipullo, R.;
Cutillo, F.; Friedrichs, N.; Ronca, S.; Wang, B. J. Am. Chem. Soc. 2003,
1
7
25, 12402-12403. (b) Kissin, Y. V. Macromolecules 2003, 36, 7413-
421. (c) R o¨ sch, J. Eur. Pat. Appl. EP 0781783, 1997, 14 pp. (d) Tran, N.
H.; Davenport, D. L.; Malpass, D. B.; Rabbit, C. S. Eur. Pat. Appl. EP
561476, 1993, 20 pp. (e) Marks, T. J.; Yang, X.; Mirviss, S. B. PCT Int.
Appl. WO 9410180, 1994, 18 pp.
12) Tomaszewski, R.; Vollmerhaus, R.; Al-Humydi, A.; Wang, Q.;
Taylor, N. J.; Collins, S. Can. J. Chem. 2006, 84, 214-224.
0
(