Journal of The Electrochemical Society, 158 (6) H645-H650 (2011)
0013-4651/2011/158(6)/H645/6/$28.00 The Electrochemical Society
H645
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Selective Area Growth of InP and Defect Elimination on Si (001)
Substrates
a
a
Gang Wang,a,b,z Maarten Leys,a Roger Loo,a, Olivier Richard, Hugo Bender,
*
Guy Brammertz,a Niamh Waldron,a Wei-E Wang,a Johan Dekoster,a Matty Caymax,a,
Marc Seefeldt,b and Marc Heynsa,b
*
aImec, Leuven B-3001, Belgium
bDepartment of Metallurgy and Materials Engineering, Katholieke Universiteit Leuven, Leuven B-3001, Belgium
We report the selective area growth of InP layers in submicron trenches on Si (001) substrates by using a thin Ge buffer layer. The
antiphase domain boundaries in InP layers are suppressed by engineering the local Ge surface profile. The mechanism of atomic
step formation and the corresponding method for step density control are presented. We discuss the impact of the surface profile of
the Ge buffer layer on the formation of antiphase domain boundaries as well as on InP nucleation. A minimum step density of 0.25
nmꢀ1 is required to avoid antiphase domain boundaries while a higher step density substantially reduces the stacking faults and
twins in the InP nucleation layer. By employing the threading dislocation necking effect and the properly controlled Ge surface
profile, high-quality InP layers have been obtained in submicron trenches.
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2011 The Electrochemical Society. [DOI: 10.1149/1.3571248] All rights reserved.
Manuscript submitted January 31, 2011; revised manuscript received March 1, 2011. Published April 7, 2011.
InP has been extensively used in high electron mobility transis-
tors and heterojunction bipolar transistors.1,2 Recently, there has
been arising interest in integrating InP and other high electron-mo-
bility materials such as InGaAs on Si substrates to make high per-
formance complementary metal oxide semiconductor (CMOS) devi-
ces,3,4 One approach to integrate these materials on Si substrates is
selective area growth (SAG) in shallow trench isolation (STI) struc-
tures.5 Despite the large lattice mismatch (8%) between InP and Si
substrates threading dislocations (TDs) can be confined at the bot-
tom of the InP layers by TD necking effect in submicron trenches.5
SAG also allows the fabrication of hetero-channel devices such as
Ge p-type field-effect transistors (pFETs) and III-V nFETs so that
high performance CMOS devices can be realized on a single Si sub-
strate.6 In addition, the integration of III-V materials on Si substrates
is of great importance in the field of optoelectronics and photonics.7
The formation of antiphase domain boundaries (APBs) has been
a long-standing issue for III-V compound semiconductor epitaxial
growth on Si (001) or Ge (001) substrates.8,9 The reduced symmetry
of III-V compounds induces APBs that cause deep traps in the band
gap.10 These APBs are either in {111} or in {110} planes. The
APBs in {111} may get annihilated with increasing layer thick-
ness11 while the APBs in {110} can easily propagate to the sur-
face.12 Miscut Si (001) or Ge (001) substrates are commonly used to
avoid APBs.13,14 Off-oriented substrates provide increased densities
of atomic steps that form double steps at elevated temperatures,
which is essential in preventing APB formation.9 However, miscut
substrates induce additional issues in SAG, such as crystal quality
and surface morphology dependence on trench orientations, result-
ing in a significant barrier for their application in CMOS device fab-
rication.15,16 Furthermore, miscut Si (001) substrates are not stand-
ard in Si CMOS industry. Consequently, it is important to obtain
high-quality III-V layers on nominal Si (001) substrates.
mation of APBs can be avoided. The step density on the Ge buffer
layer surface is optimized by controlling the Ge surface profile.
With the properly controlled Ge buffer layer surface, we can elimi-
nate APBs in InP layers grown in Si (001) STI trenches, especially
in submicron trenches. In addition to the benefit of APB elimination,
a high density of atomic steps on the Ge surface strongly suppresses
the formation of stacking faults (SFs)/twins in the InP layers. By en-
gineering the thin Ge buffer layers, we obtained high-quality InP
layers in submicron STI trenches on Si (001) substrates.
Experimental
Si trenches with nominal widths from 0.1 to 0.2 ꢀm (trench
lengths from 0.5 to 100 ꢀm) were fabricated on 200 mm Si (001)
wafers with standard STI patterning. The trench formation process
gave a tapered sidewall and thus larger trench widths were obtained
at the bottom of the trenches. The trenches were grouped into arrays
to give a filling factor (the fraction of open areas for growth versus
total surface areas) of 0.1. The thickness of STI-SiO2 was 300 nm.
After a standard wet clean and a dip in dilute hydrofluoric acid, the
Si STI wafers were loaded to an ASM-Epsilon 2000 reactor. A bake
in H2 at 850ꢁC was employed to further remove the Si native ox-
ide.20 Then Si was etched back to a depth of ꢂ 400 nm with HCl
vapor at 850ꢁC and 10 Torr. Subsequently, a thin Ge layer was
grown in-situ at 450ꢁC and atmospheric pressure by using GeH4
(1% in H2) and a H2 carrier gas.
After the thin Ge buffer layer growth, the wafers were cleaved
into 50 ꢃ 50 mm2 pieces and were loaded into an Aixtron/Thomas
Swan close-coupled showerhead metalorganic vapor phase epitaxy
(MOVPE) reactor. Trimethylindium (TMIn) was used as the group-
III precursor. Tertiarybutylarsine (TBAs) and tertiarybutylphosphine
(TBP) were employed as the group-V precursors. Before the InP
growth, a pre-epi bake at 720ꢁC and 450 Torr was carried out to
remove the Ge native oxide and to promote the formation of double
steps. TBAs was introduced during the pre-epi bake to form an As-
terminated Ge surface that facilitates the InP nucleation. Following
this bake, the temperature was ramped down to 420ꢁC to grow a 30
nm thick InP nucleation layer. Next, the temperature was ramped to
640ꢁC for the bulk InP layer growth. More details of the growth
conditions were described in Refs. 15 and 16. The crystal defects
and the Ge surface profile were inspected by transmission electron
microscopy (TEM). Low-temperature photoluminescence (PL) mea-
surement was used to characterize the InP SAG layers.
The direct growth of InP on Si (001) substrates proved to be
challenging due to the difficulty of InP nucleation on a Si surface
and a common practice is to use a GaAs intermediate layer.3,17 To
solve the APB issue, atomic steps have been engineered on Si (001)
substrates in the case of GaP growth.12 In contrast to a Si surface,
the double steps on a Ge surface can be formed at a lower tempera-
ture.18 Moreover, the lattice mismatch between InP and Ge is only
half of that between InP and Si, which renders the easier nucleation
of InP on Ge. In addition, Ge growth shows decent growth selectiv-
ity.19 Therefore, it is interesting to investigate the InP growth on a
Ge buffer layer. In this paper, we will show how the atomic steps on
a Ge surface can be created in a controlled manner so that the for-
Mechanism of Ge Surface Step Creation
A Ge buffer layer can be used as a platform for surface step crea-
tion due to its lower surface roughening temperature (> 600ꢁC)
*
Electrochemical Society Active Member.
z E-mail: gang.wang@imec.be