7439-89-6 Usage
Chemical Description
Iron is a metallic element used in many industries, including construction and manufacturing.
Uses
Used in Construction and Manufacturing Industry:
Iron is used as a primary material for carbon steels, which are alloys of iron containing carbon in varying proportions, usually up to 1.7% carbon. Other metals such as nickel and chromium are also incorporated into carbon steels to produce low-alloy steels, classified as stainless steel, tool steels, and heat-resistant steels. These steels are extensively used in various construction and manufacturing applications due to their strength and durability.
Used in Catalyst Industry:
Iron is used as an industrial catalyst in catalyst compositions in the Haber process for the synthesis of ammonia, and in the Fischer-Tropsch process for producing synthetic gasoline. These processes are essential for the production of fertilizers and liquid fuels, respectively.
Used in Pharmaceutical, Pesticide, and Powder Metallurgy Industries:
Iron is used as a reducing agent, as well as for iron salt manufacturing and in the electronics industry. It is also used in powder metallurgy products, all kinds of mechanical parts and components products, cemented carbide products, etc.
Used in Food Industry:
Iron is a mineral used in food fortification that is necessary for the prevention of anemia. It is used for fortification in flour, baked goods, pasta, and cereal products. Iron sources for fortification include ferric ammonium sulfate, chloride, fructose, glycerophosphate, nitrate, phosphate, pyrophosphate, and ferrous ammonium sulfate, citrate, sulfate, and sodium iron EDTA.
Used in Magnet Industry:
One of the most useful characteristics of iron is its natural magnetism, which can also be introduced into iron products by electrical induction. Magnets of all sizes and shapes are used in motors, atom smashers, CT scanners, and TV and computer screens, among other applications. Super magnets can be formed by adding other elements to high-quality iron.
Used in Nutritional Supplements:
Iron is used as a nutritional supplement (iron fortifier) for casting or as a reducing agent. It is an essential trace mineral that we need about 10 to 18 milligrams of each day to maintain proper health. Iron deficiency may cause anemia, weakness, fatigue, headaches, and shortness of breath, while excess iron in the diet can cause liver damage, although this is a rare condition.
History
Iron has been known to mankind from early civilization. In fact, a period of history, the “iron age,” is named for the widespread use of this metal. For almost a thousand years, it remained as the single most-used metal, and its use in mechanization made the industrial revolution possible.
Iron, after oxygen, silicon and aluminum, is the fourth most abundant element in the earth’s crust. It is the prime constituent of earth’s core along with nickel. Its abundance in the crust is 5.63%. Its concentration in the seawater is about 0.002mg/L. The principal ores of iron are hematite, Fe2O3; pyrite, Fe2S2; ilmenite, FeTiO3; magnetite, Fe3O4; siderite, Fe2CO3; and limonite [FeO(OH)]. It also is found in a number of minerals, such as corundum, as an impurity. It also is found in meteorites.
Iron occurs in every mammalian cell and is vital for life processes. It is bound to various proteins and found in blood and tissues. The iron-porphyrin or heme proteins include hemoglobin, myoglobin and various heme enzymes, such as cytochromes and peroxidases. Also, it occurs in non heme compounds, such as ferritin, siderophilin, and hemosiderin. Hemoglobin, found in the red blood cells, is responsible for transport of oxygen to the tissue cells and constitutes about two-thirds (mass) of all iron present in the human body. An adult human may contain about 4 to 6 grams of iron.
History
Iron is a relatively abundant element in the universe. It is found in the sun and many types of stars in considerable quantity. It has been suggested that the iron we have here on Earth may have originated in a supernova. Iron is a very difficult element to produce in ordinary nuclear reactions, such as would take place in the sun. Iron is found native as a principal component of a class of iron–nickel meteorites known as siderites, and is a minor constituent of the other two classes of meteorites. The core of the Earth, 2150 miles in radius, is thought to be largely composed of iron with about 10% occluded hydrogen. The metal is the fourth most abundant element, by weight, making up the crust of the Earth. The most common ore is hematite (Fe2O3). Magnetite (Fe3O4) is frequently seen as black sands along beaches and banks of streams. Lodestone is another form of magnetite. Taconite is becoming increasingly important as a commercial ore. Iron is a vital constituent of plant and animal life, and appears in hemoglobin. The pure metal is not often encountered in commerce, but is usually alloyed with carbon or other metals. The pure metal is very reactive chemically, and rapidly corrodes, especially in moist air or at elevated temperatures. It has four allotropic forms,or ferrites, known as α, β, γ, and δ, with transition points at 700, 928, and 1530°C. The α form is magnetic, but when transformed into the β form, the magnetism disappears although the lattice remains unchanged. The relations of these forms are peculiar. Pig iron is an alloy containing about 3% carbon with varying amounts of S, Si, Mn, and P. It is hard, brittle, fairly fusible, and is used to produce other alloys, including steel. Wrought iron contains only a few tenths of a percent of carbon, is tough, malleable, less fusible, and usually has a “fibrous” structure. Carbon steel is an alloy of iron with carbon, with small amounts of Mn, S, P, and Si. Alloy steels are carbon steels with other additives such as nickel, chromium, vanadium, etc. Iron is the cheapest and most abundant, useful, and important of all metals. Natural iron contains four isotopes. Twenty-six other isotopes and isomers, all radioactive, are now recognized.
Content analysis
Accurately weigh approximately 200 mg of the sample and transfer it into a 300 ml Erlenmeyer flask, add 50 ml of a dilute sulfuric acid solution (TS-241). Use a plug containing a Bunsen valve (the production method is to insert a glass tube connected with a short segment of rubber tube to the plug. The side of the rubber tube has a long slit while the other side is inserted of a glass rod so that the gas can escape and the air can’t enter). The solution was heated on a steam bath to dissolve the iron. After cooling, dilute with 50 ml of freshly boiled and cooled water. Add 2 drops of the test solution (TS-162) to 0.1 mol/L
Apply cerium sulfate titration to until the red color becomes light blue color. Each ml of 0.1mol/L of high cerium sulfate are equivalent to 5.585 mg of iron (Fe).
The method is the same as that of "reduced iron (01219)”.
Production Methods
Most iron produced today is from its oxide minerals, hematite and magnetite. The process involves reducing mineral iron with carbon in a blast furIRON 411nace. There are several types of blast furnaces which vary in design and dimensions. The overall processes, however, are more or less the same. One such process is outlined below:
The mixture of ore, coke and limestone is fed into the blast furnace from the top. The materials are preheated to about 200°C in the top most zone. Hematite is partially reduced to magnetite and then to FeO by the ascending stream of carbon monoxide formed at the bottom and mid zones of the furnace resulting from high temperature oxidation of carbon. The ferrous oxide FeO formed at the top zone is reduced to metallic iron at about 700°C in the mid zone by carbon monoxide. A hot air blast at 900°C passes through the entire furnace for a very short time (usually for a few seconds). This prevents any gassolid reaction product from reaching equilibrium. In the temperature zone 700 to 1,200°C ferrous oxide is completely reduced to iron metal by carbon monoxide. Also, more CO is formed by oxidation of carbon by carbon dioxide. Further down the furnace at higher temperatures, around 1,500°C, iron melts, dripping down into the bottom. Also, in this temperature zone acidic silica particles react with basic calcium oxide produced from the decomposition of limestone, producing calcium silicate. The molten waste calcium silicate also drips down into the bottom. In the hottest zone of the blast furnace, between 1,500 to 2,000°C, some carbon dissolves into the molten iron. Also at these temperatures any remaining silicates and phosphates are reduced to silicon and phosphorus, and dissolve into the molten iron. Additionally, other tract metals such as manganese dissolve into the molten iron. The impure iron melt containing about 3 to 4% carbon is called “pig iron”. At the bottom, the molten waste slag floats over the impure pig iron melt that is heavier than the slag melt and immiscible with it. Pig iron is separated from the slag and purified for making different types of steel.
Chemical reactions and processes occurring in various temperature zones of blast furnace are summarized below:
Pig iron produced in the blast furnace is purified and converted to steel in a separate furnace, known as a basic-oxygen furnace. Jets of pure oxygen gas at high pressure are blown over and through the pig iron melt. Metal impurities are converted into oxides. Part of the dissolved carbon in the impure iron melt is converted into carbon dioxide gas. Formation of SiO2, CO2, and other metal oxides are exothermic reactions that raise the temperature to sustain the melt. A lime flux (CaO) also is added into the melt, which converts silica into calcium silicate, CaSiO3, and phosphorus into calcium phosphate, Ca3(PO4)2, forming a molten slag immiscible with molten steel. The lighter molten slag is decanted from the heavier molten steel.
Production Methods
Iron ore reserves are found worldwide. Areas with more than
1 billion metric tons of reserves include Australia, China,
Brazil, Canada, the United States, Venezuela, South Africa,
India, the former Soviet Union, Gabon, France, Spain,
Sweden, and Algeria. The ore exists in varying grades,
ranging from 20 to 70% iron content. North America has
been fortunate in its ore deposits. There are commercially
usable quantities in 22 U.S. states and in six Canadian
provinces. In the United States the most abundant supplies,
discovered in the early 1890s, are located in the Lake Superior
region around the Mesabi Range. Other large deposits are
found in Alabama, Utah, Texas, California, Pennsylvania,
and New York. These deposits, particularly the Mesabi
Range reserves, seemed inexhaustible in the 1930s when
an average of 30 million tons of ore was produced annually
from that one range. The tremendous demand for iron ore
duringWorldWar II virtually tripled the output of the Mesabi
Range and severely depleted its deposits of high-grade ore.
The major domestic (U.S.) production is nowfrom crude iron
ore, mainly taconite, a low-grade ore composed chiefly of
hematite [FeO(OH) ·H2O] and silica found in the Great
Lakes region.
Mining
China pyrrhotite-type sulfur pyrite mine has less of mining hills resources. Take the MinXi mine in the DaTian City, Fujian Province and Zhangjiagou mine in Dandong City, Liaoning Province as the representatives; both of them are underground mining mines. The former applies the Housing pile mining method while the later one uses the section mining method. The pit mining process is the same as the method of "phosphate rock." Beneficiation methods include flotation process and flotation-magnetic combined process.
Toxicity
Iron Powder: GRAS (FDA, § 184.1375, 2000); Inhalation of dust can cause pneumoconiosis. Operation personnel should wear overall, wear dust masks and other labor insurance products. Production equipment should be closed, the workshop should be well-ventilated. Be sure to pay attention to dust protection.
Isotopes
There are 30 isotopes of iron ranging from Fe-45 to Fe-72. The following arethe four stable isotopes with the percentage of their contribution to the element’s naturalexistence on Earth: Fe-54 = 5.845%, Fe-56 = 91.72%, Fe-57 = 2.2%, and Fe-58 =0.28%. It might be noted that Fe-54 is radioactive but is considered stable because ithas such a long half-life (3.1×10+22 years). The other isotopes are radioactive and areproduced artificially. Their half-lives range from 150 nanoseconds to 1×105 years.
Origin of Name
The name “iron” or “iren” is Anglo-Saxon, and the symbol for iron (Fe)
is from ferrum, the Latin word for iron.
Characteristics
Iron is the only metal that can be tempered (hardened by heating, then quenching in wateror oil). Iron can become too hard and develop stresses and fractures. This can be corrected byannealing, a process that heats the iron again and then holds it at that temperature until thestresses are eliminated. Iron is a good conductor of electricity and heat. It is easily magnetized,but its magnetic properties are lost at high temperatures. Iron has four allotropic states. Thealpha form exists at room temperatures, while the other three allotropic forms exist at varyinghigher temperatures.Iron is the most important construction metal. It can be alloyed with many other metals tomake a great variety of specialty products. Its most important alloy is steel.An interesting characteristic of iron is that it is the heaviest element that can be formed byfusion of hydrogen in the sun and similar stars. Hydrogen nuclei can be “squeezed” in the sunto form all the elements with atomic numbers below cobalt (27Co), which includes iron. Itrequires the excess fusion energy of supernovas (exploding stars) to form elements with protonnumbers greater than iron (26Fe).
Preparation
Most iron produced today is from its oxide minerals, hematite and magnetite. The process involves reducing mineral iron with carbon in a blast furnace. There are several types of blast furnaces which vary in design anddimensions. The overall processes, however, are more or less the same. Onesuch process is outlined below:
The mixture of ore, coke and limestone is fed into the blast furnace from thetop. The materials are preheated to about 200°C in the top most zone.Hematite is partially reduced to magnetite and then to FeO by the ascendingstream of carbon monoxide formed at the bottom and mid zones of the furnaceresulting from high temperature oxidation of carbon. The ferrous oxide FeOformed at the top zone is reduced to metallic iron at about 700°C in the midzone by carbon monoxide. A hot air blast at 900°C passes through the entirefurnace for a very short time (usually for a few seconds). This prevents any gassolid reaction product from reaching equilibrium. In the temperature zone 700to 1,200°C ferrous oxide is completely reduced to iron metal by carbon monox-ide. Also, more CO is formed by oxidation of carbon by carbon dioxide. Furtherdown the furnace at higher temperatures, around 1,500°C, iron melts, drippingdown into the bottom. Also, in this temperature zone acidic silica particlesreact with basic calcium oxide produced from the decomposition of limestone,producing calcium silicate. The molten waste calcium silicate also drips downinto the bottom. In the hottest zone of the blast furnace, between 1,500 to2,000°C, some carbon dissolves into the molten iron. Also at these temperatures any remaining silicates and phosphates are reduced to silicon and phosphorus, and dissolve into the molten iron. Additionally, other tract metals suchas manganese dissolve into the molten iron. The impure iron melt containingabout 3 to 4% carbon is called “pig iron”. At the bottom, the molten waste slagfloats over the impure pig iron melt that is heavier than the slag melt andimmiscible with it. Pig iron is separated from the slag and purified for makingdifferent types of steel. Chemical reactions and processes occurring in varioustemperature zones of blast furnace are summarized below:
Pig iron produced in the blast furnace is purified and converted to steel ina separate furnace, known as a basic-oxygen furnace. Jets of pure oxygen gasat high pressure are blown over and through the pig iron melt. Metal impurities are converted into oxides. Part of the dissolved carbon in the impure ironmelt is converted into carbon dioxide gas. Formation of SiO2, CO2,and othermetal oxides are exothermic reactions that raise the temperature to sustainthe melt. A lime flux (CaO) also is added into the melt, which converts silicainto calcium silicate, CaSiO3,and phosphorus into calcium phosphate,Ca3(PO4)2,forming a molten slag immiscible with molten steel. The lightermolten slag is decanted from the heavier molten steel.
Air & Water Reactions
Highly flammable. May react with water to give off hydrogen, a flammable gas. The heat from this reaction may ignite the hydrogen.
Reactivity Profile
Iron is pyrophoric [Bretherick, 1979 p. 170-1]. A strong reducing agent and therefore incompatible with oxidizing agents. Burns in chlorine gas [Mellor 2, Supp. 1:380 1956]. Reacts with fluorine with incandescence [Mellor 13:314, 315, 1946-1947].
Hazard
Iron dust from most iron compounds is harmful if inhaled and toxic if ingested. Iron dustand powder (even filings) are flammable and can explode if exposed to an open flame. Asmentioned, excessive iron in the diet may cause liver damage.
Health Hazard
Fire may produce irritating and/or toxic gases. Contact may cause burns to skin and eyes. Contact with molten substance may cause severe burns to skin and eyes. Runoff from fire control may cause pollution.
Fire Hazard
Flammable/combustible material. May be ignited by friction, heat, sparks or flames. Some may burn rapidly with flare burning effect. Powders, dusts, shavings, borings, turnings or cuttings may explode or burn with explosive violence. Substance may be transported in a molten form at a temperature that may be above its flash point. May re-ignite after fire is extinguished.
Biochem/physiol Actions
Carbonyl iron has a role as an absorber of microwave radiation. Carbonyl iron also exhibits shielding properties because of the low density and the connectivity among the fillers it provide. It is used in industries and in the synthesis of nitro-group-containing pharmaceutical ingredients.
Environmental Fate
Iron occurs rarely by itself in nature due to the ease with which
it forms compounds, especially in oxidation reactions. Many
iron compounds are water soluble, leading to potentially high
concentrations in water, especially in seawater. Iron is a necessary
component of all life and it is therefore taken up readily by
organisms from all sources.
Purification Methods
Clean it in conc HCl, rinse in de-ionised water, then reagent grade acetone and dry it under vacuum.
Toxicity evaluation
In some adults, iron overload can be the result of a genetic
defect (idiopathic hemochromatosis) that causes malfunction of the normal homeostasis mechanism and, in turn, excessive
absorption of iron. Iron overload can also be caused by too
many blood transfusions, which results in too much iron in the
various iron-containing organs.
Recently, it has been suggested that the presence of
increased transferrin concentrations in males is associated with
an increased number of heart attacks. This must be corroborated
by further research. Excess iron can lead to diabetes
mellitus, faulty liver functions, and endocrine disturbance.
Iron is a catalyst for oxidative damage leading to lipid peroxidation.
The latest hypotheses link peroxidation to heart
disease, cancer, and accelerated aging. Iron is involved in the
Fenton reaction, which catalyzes the formation of free radicals
that cause excessive damage to cells and their components.
Structure and conformation
Two structural types of iron occur in the solid state. At room temperature iron has a
body-centered cubic lattice (the a form). At about 910°C the a form is transformed into
the γ allotrope which has a cubic close-packed structure. Around 1390°C a body-centred
cubic lattice is reformed—the δ form. Thus the allotropy of iron is unusual in that it can
exist with the same crystal form in two distinct temperature ranges which are separated by a
range within which a different form is stable. The a and ? forms have similar lattice parameters—
the differences between them being expected in view of thermal expansion which
increases the size of the unit cell of the δallotrope.
Check Digit Verification of cas no
The CAS Registry Mumber 7439-89-6 includes 7 digits separated into 3 groups by hyphens. The first part of the number,starting from the left, has 4 digits, 7,4,3 and 9 respectively; the second part has 2 digits, 8 and 9 respectively.
Calculate Digit Verification of CAS Registry Number 7439-89:
(6*7)+(5*4)+(4*3)+(3*9)+(2*8)+(1*9)=126
126 % 10 = 6
So 7439-89-6 is a valid CAS Registry Number.
InChI:InChI=1/Fe
7439-89-6Relevant academic research and scientific papers
Yao, Qingrong,Wang, Hailong,Liu, Zhanwei,Zhou, Huaiying,Pan, Shunkan
, p. 286 - 288 (2009)
Phase equilibria in the Dy-Fe-Cr system were investigated by X-ray powder diffraction (XRD), differential thermal analysis (DTA), scanning electron microscopy (SEM) techniques and the isothermal section at 773 K was obtained. It consists of 8 single-phase
Feng,Qiu,Shen
, p. 8 - 13 (2007)
Carbonyl iron and barium ferrite powder (BaZn1.5Co0.5Fe16O27) were prepared in this work. The complex permittivity and permeability spectra for rubber radar absorbing materials employing carbonyl iron and barium ferrite powders were measured. A database describing the frequency dependence of the permittivities and permeabilities of the carbonyl iron and barium ferrite microwave absorbers with various powder percentage compositions in 2-18 GHz was created. Based on the database, the single-layer and double-layer absorbers were designed and prepared, and their microwave absorption properties were investigated. The results indicate that the carbonyl iron powder prepared via thermal decomposition of iron pentacarbonyl is single cubic iron and of spherical shape. The barium ferrite powder is single W-type ferrite and a hexagonal flake. The absorption band of the double-layer microwave absorber is obviously more than that of the single-layer absorber. The double-layer microwave absorbers with reflection loss -13 dB over the range of 6-18 GHz and reflection loss -8 dB over the range of 2-18 GHz were prepared. The thicknesses of the absorbers are only 3.6 and 3.7 mm, respectively.
Walsh,Bottka
, p. 444 - 446 (1984)
A number of iron and iron arsenide films have been grown using pentacarbonyl iron and arsine by conventional organo-metal chemical vapor deposition (OM-CVD) on single-crystal GaAs. Auger sputter profile on a 1240A-thick iron arsenide sample gave a composition consistent with the intended compound, FeAs//2, a narrow-gap semiconductor. Infra-red transmission data on the same film yielded an optical gap of 0. 16 plus or minus 0. 01 eV, which compares with the known electrical gap of 0. 22 eV for bulk FeAs//2. An apparent catalytic action of pentacarbonyl with arsine allows the iron arsenide to form from arsine at low temperatures near 300 degree C. The low temperature of growth suggests the possibility of forming heterostructures between a narrow-gap semiconductor and a ferromagnetic film. Such a structure was successfully grown on GaAs.
Johnson, Brian F.G.,Kaner, David A.,Lewis, Jack,Rosales, Maria J.
, p. C73 - C78 (1982)
Reaction of 2- with excess (PEt3)AuCl/Tl(PF6) affords the mixed-metal cluster Fe5C(μ2-CO)3(CO)11(μ2-AuPEt3)(μ4-AuPEt3) which has been shown by an X-ray structural analysis to exhibit a novel coordination for one of the AuPEt3 groups.This and another Fe-Au cluster, Fe4H(CO)12C(AuPEt3) undergo unusual oxidative rearrangements.
Gider,Shi,Awschalom,Hopkins,Campman,Gossard,Kent,Von Molnar
, p. 3269 - 3271 (1996)
The reversal mechanisms in arrays of nanometer-scale (2 level, nearly 50 times greater than current technology.
Ren, Wencai,Li, Feng,Chen, Jian,Bai, Shuo,Cheng, Hui-Ming
, p. 196 - 202 (2002)
Double-walled carbon nanotubes (DWNTs) were synthesized by catalytic decomposition of methane in the presence of Fe catalyst at 1373 K. The microstructure of the as-prepared DWNTs was characterized by high-resolution transmission electron microscopy (HRTEM) and resonant laser Raman spectroscopy. HRTEM observations revealed that the dominant type of the as-prepared product was DWNTs, which are mostly bundle-like. A triangular lattice arrangement of DWNTs in a DWNT bundle was observed. The as-prepared DWNTs show corresponding peaks from resonant Raman spectra of the radial breathing mode (RBM), which are considered to be associated with inner tubes as well as outer tubes of the DWNTs. The outer and inner tube diameters of the DWNTs, as determined from HRTEM images, are in the range of 1.6-3.6 and 0.8-2.8 nm, in agreement with the results from the resonant Raman scattering measurements. Moreover, the interlayer spacing of DWNTs is not a constant, ranging from 0.34 to 0.41 nm.
Emel'yanov,Korolev,Mikhailenko,Knot'ko,Oleinikov,Tret'yakov,Boldyrev
, p. 632 - 635 (2004)
It is shown that high-energy milling of Fe2O3 + Fe mixtures leads to the formation of nanocrystalline, metastable wuestite Fe1-xO. Its stoichiometry varies systematically with processing time.
Kim, Do-Hyung,Jang, Hoon-Sik,Lee, Hyeong-Rag,Kim, Chang-Duk,Kang, Hee-Dong
, p. 109 - 111 (2004)
The synthesis of vertically aligned nanocluster wires (NCW) on indium-tin-oxide-coated glass substrates by the thermal decomposition of Fe(CO)5 with a resistive heater under a magnetic field was discussed. It was shown that the aligned NCW was controlled by varying the flow rate of carrier gas. It was found that the low-density NCWs showed better field emission characteristics, with a low turn-on field of about 4 V/μm and a current density as high as 3 mA/cm2 at 7.6 V/μm. The field enhancement factor (γ) was determined to be ~1200 for high-density NCWs and ~1600 for low-density NCW.
Liou, H. T.,Ono, Y.,Engelking, P. C.,Moseley, J. T.
, p. 2892 - 2896 (1986)
The translational energy of atomic iron, produced by a three-photon dissociation of bis(cyclopentadienyl)iron (ferrocene), has been measured by using the atomic multiphoton ionization Doppler line width at 440 nm.The iron atoms have an appreciable amount of recoil, indicating that the ferrocene dissociation process is nonconcerted and does not preserve a center of symmetry.This is also evidence for a dissociation via one or more repulsive electronic states, rather than by statistical, unimolecular decay of a hot ground state.
Kim, Ki-Eun,Kim, Kang-Jin,Jung, Woo Sung,Bae, Seung Yong,Park, Jeunghee,Choi, Junghyun,Choo, Jaebum
, p. 459 - 464 (2005)
Carbon nanotubes (CNTs) were synthesized using chemical vapor deposition of ferrocene and acetylene in the temperature range 600-800°C. The growth rate increases exponentially with the temperature, providing an activation energy 30 kcal/mol which is close to the diffusion energy of carbons in the bulk iron metal. We compared the growth rate with those of the CNTs grown using other thermal methods reported previously and suggest a simple kinetic model to explain the growth rate depending on the method. The supply rate of C atoms in gas phase would influence the growth rate of CNTs.